OP BC 800/W ES SP Use And Maintenance Manual Download Page 3

Page: 3 / 81

S.r.l.

25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯

CONTENTS

•

Declaration of conformity ............................................................................ .pag.5

•

Safety regulations ....................................................................................... .pag.7

•

Use of manual ............................................................................................ .pag.9

•

Characteristics of the bench......................................................................... .pag.10

•

Handling and transport ................................................................................ .pag.12

•

Lighting ...................................................................................................... .pag.12

•

Plates and warning signs ............................................................................. .pag.13

•

Preventive maintenance .............................................................................. .pag.13

•

Routine Maintenance ................................................................................... .pag.14

•

Spare parts ................................................................................................. .pag.14

•

Control panel (pict. 1) ................................................................................. .pag.15

•

Preliminary checks and start-up ................................................................... .pag.17

•

Instructions for use (testing cycle) ............................................................... .pag.18

•

Manifolds diagram (pict. 2) .......................................................................... .pag.19

•

Connection diagram (pict. 3) ....................................................................... .pag.20

•

Starting procedure ...................................................................................... .pag.21

•

Cycle setting screen (pict.4

)……………..…………………………………………..…

..........pag.22

•

Setting prescriptions (pict.5

)………….……………………………….……………………

.…

..pag.29

•

Storing the name of a pipe with all its respective

test parameters………

............pag.30

•

Alarms (pict.6

)…..…………………………………………….……………………..……

............pag.32

•

Settings (pict.7

)…..……………………………………………………………….……...........….

pag.34

•

Print out of test report (pict.8)

………..………..………….………………….………..

......pag.38

•

Switching off procedure

………...…………………………………………….………........

.....pag.39

•

Troubleshooting .......................................................................................... .pag.40

•

Air-hydraulic system .................................................................................... .pag.41

•

Electric system diagrams ............................................................................. .pag.43

•

Characteristics and safety data sheet of CUT-MAX H 05 ................................ .pag.66

•

Polycarbonate data sheet ............................................................................ .pag.79

Summary of Contents for BC 800/W ES SP

Page 1: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 USE AND MAINTENANCE MANUAL BC 800 W ES SP...

Page 2: ...azioni tecniche sullo stesso devono essere indirizzate a OP s r l Via del Serpente 97 25131 Brescia BS Italia info op srl it www op srl it 39 030 3580401 Copyright 2016 OP All rights reserved Any unau...

Page 3: ...cks and start up pag 17 Instructions for use testing cycle pag 18 Manifolds diagram pict 2 pag 19 Connection diagram pict 3 pag 20 Starting procedure pag 21 Cycle setting screen pict 4 pag 22 Setting...

Page 4: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 4...

Page 5: ...e successive modifiche The machine follows the safety requirements included in the Machinery Directive and its following modifications 2006 42 CE DIRETTIVA MACCHINE 2006 42 EC MACHINE DIRECTIVE 2014 3...

Page 6: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 6...

Page 7: ...attempt to use the machine above the permitted working pressures this might cause serious danger to the operator 9 This manual must be given to the operator and kept The proprietor of the equipment i...

Page 8: ...ts must be used in order to maintain the original characteristics and the validity of the certification 23 Once you have finished maintenance operations always re mount the eventually removed protecti...

Page 9: ...e manual for any reason without the prior written authorisation of the manufacturer or authorised distributor CAUTION The operator is personally responsible for respect not only by himself but also by...

Page 10: ...cuit Filling stage a low pressure pump fills the hydraulis hose so as to eliminate all the air after which the outlet is blocked and the pressure in the circuit begins to rise until it reaches the set...

Page 11: ...ed of electro pneumatic controls and by the pneumo hydraulic pressure booster the multiplication ratio between the inlet air pressure and the outlet liquid pressure is about 1 226 The fluid used for t...

Page 12: ...side by using the proper spaces located below the test chamber We suggest to be very careful because since the machine being long and narrow can result to be unstable If the machine has to be shipped...

Page 13: ...move the plug from the socket before performing any work on the machine Always before using the test bench check the conditions of the safety devices connections and hydraulis hoses Check for oil leak...

Page 14: ...s any readjustment could jeopardise proper operation of the test bench or create a hazardous situation Periodically clean or replace if necessary the filters for the system fluid the drain filter is m...

Page 15: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 15 CONTROL PANEL PICTURE 1...

Page 16: ...draining the pressure 04 START BUTTON Press this button after preparing the machine and making the settings see INSTRUCTIONS FOR USE on page 25 to start the test 05 BUTTON DOOR OPENING Press this but...

Page 17: ...e the side panel Remove the cap shown in the picture below and fill up the tank with the fluid Put the cap back in its position Put the side panel back in its position and fix it using the screws on t...

Page 18: ...impulses set the number of cycles and regulate the pause and work time 7 Press the Start button pic 1 pos 04 The chamber door being locked and the test can begins with the setted parameters if any pro...

Page 19: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 19 MANIFOLDS DIAGRAM PICTURE 2...

Page 20: ...r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 20 CONNECTION DIAGRAM PICTURE 3 01 Plug for electricity connect to the power supply 02 Connector for air supply connect to compressed...

Page 21: ...art At this point the green indicator light that shows the bench tension and the neon lights at the inside of the tank will go on Push the start button on the control panel in order to start the machi...

Page 22: ...0838 22 CYCLE SETTING SCREEN PICTURE 4 Proportional voltage voltage is applied to the circuit card of the proportional valve V Actual state it displays the state of the bench in every stage in real ti...

Page 23: ...n access is gained to the print screen Alarms by pressing this button access is gained to the alarms screen Recipes by pressing this button access is gained to the recipe screen Cycle setting by press...

Page 24: ...rea it is possible to set the cycle parameters to be performed By pressing the white box Filling Time a numerical keyboard will automatically appear allowing us to set the value desired By pressing th...

Page 25: ...ssing the enter button Automatically it will return to the CYCLE SETTING screen To make the Filling time the working pressure the working time the cycles pause the cycles to execute settings follow th...

Page 26: ...boxes In the Step number box is visualized the cycle in test Data artiche area In this area it is possible to insert information related to the article being tested By pressing the key on the right o...

Page 27: ...d figure is deleted By pressing the button the keyboard is converted to capital or small letters By pressing the button the keyboard is able to double function By pressing the button a space between t...

Page 28: ...e X axis and pressure bar on the Y axis By pressing the button the curve display is enlarged and consequently the scale of seconds axis X is decreased By pressing the button the curve display is reduc...

Page 29: ...5131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 29 SETTING PRESCRIPTIONS If button is pressed the display page picture 5 will be accessed PICTURE 5 Current program Shows the recipe current...

Page 30: ...cription Mandatory field In order to set all the other parameters Working Pressure T work T cycles pause N cycle Filling time Emptying time to presse the other respective white areas After setting the...

Page 31: ...meters will automatically be displayed These parameters can always be changed by pressing on the respective setting areas and then saved again by pressing Once the prescription has been selected press...

Page 32: ...80401 Fax 0303580838 32 ALARMS If button is pressed the display page picture 6 will be accessed PICTURE 6 In this screen it is possible to check the active alarms By pressing the keys the window will...

Page 33: ...then scroll with the arrows Elimination of alarms Select the alarm by pressing AREA 5 and press the button to eliminate the alarm message selected Otherwise continue to press to cancel all alarms If t...

Page 34: ...x 0303580838 34 SETTINGS Language settings If button is pressed the display page picture 7 will be accessed PICTURE 7 In the regulations area the following operations can be carried out Select languag...

Page 35: ...580838 35 Select language Press the button to select the Italian language Press the button to select the English language Press the button to select the German language Press the button to select the...

Page 36: ...ss the button Or to came back Will appear a windows which is possible to insert the date using the numerical keyboard see cycles setting paragraph in the following order dd mm yyyy Ex 13 10 2008 Confi...

Page 37: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 37 On Off lights By pressing will be possible able or extinguish the lights in the test bench...

Page 38: ...age picture 10 will be accessed PICTURE 8 Here we can reduce enlarge and scroll the graph curve using the same procedure described previously see graph area paragraph and modify the ARTICLE DATA see a...

Page 39: ...l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 39 SWITCHING OFF PROCEDURE To switch off the machine press the emergency button pic 1 pos 02 and turn the master switch on the left side...

Page 40: ...ed Remove and clean or replace Air intake along intake hydraulis hose Check joints for leaks 2 Pump does not supply required pressure Pump excessively worn Replace Excessive load losses in circuit Che...

Page 41: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 41 AIR HYDRAULIC SYSTEM...

Page 42: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 42...

Page 43: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 43 ELECTRIC SYSTEM DIAGRAMS...

Page 44: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 44...

Page 45: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 45...

Page 46: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 46...

Page 47: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 47...

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Page 50: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 50...

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Page 66: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 66 CHARACTERISTICS AND SAFETY DATA SHEET OF CUT MAX H 05...

Page 67: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 67...

Page 68: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 68...

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Page 79: ...OP S r l 25131 BRESCIA Via Serpente 97 Tel 030 3580401 Fax 0303580838 79 POLYCARBONATE DATA SHEET...

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