Onean Carver X, User Manual

Page: 23 / 26

CARVER USER’S MANUAL
23
07
R
epaiRs and
R
eplacements
7.
rePair and rePLaceMent oF coMPonentS
Clean the board with fresh water after every use. Introduce grease into the
stator bearings through the greasing screw periodically. Keep the battery
power connectors dry and clean.
7.1. i
MPeLLer
Always manipulate the impeller with extreme caution as its sharp edges could
cause injuries.
Do never activate the board while replacing the impeller as it could cause
damage to the JetPack.
Impeller tool
DESIGNED
CHECKED
Group :
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN MILLIMETERS
NAME
disen
DATE
10/05/16
TITLE
SIZE
A1
DWG NO REV
FILE NAME: WaterPump_montaje Impeller.dft
SCALE:
WEIGHT:
SHEET 2 OF 4
REVISION HISTORY
DESCRIPTION REV DATE NAME
The content of this drawing and the intellectual property are property of Aquila Boards S.L.U ( Avda. de la Ribera de Axpe nº11B Mod 210, 48950 Erandio, Bizkaia, Spain), and can't be reproduced or used without their explicit written consent
General Tolerances : Deviation of dimensions without
tolerance according to DIN ISO 2768 -mK
MATERIAL :
A
INITIAL DRAWING CREATION 10/05/16
disen
Surface Finish
0,000 kg
Onean
1:1
WaterPump.asm
Assembling a new impeller to the water
pump:
II) Introduce manually the assembly (I) into the shaft (B) as far as possible without applying too
much force.
Screw the knurled knob (5) to the threaded rod with cap (2) and mount the washer (6) building
the assembly (II).
Introduce the assembly (II) through the assembly (I) and screw the assembly (II) to the pump´s
shaft (B).
III) Turn the knurled knob (5) while holding the tool (1) with the
hands until the end.
IV) Detach the mounting tool by unscrewing the knurled knob,
screws and threaded rod. Mount the circlip (C).
I) Hold the tool (1) next to the impeller (A) and screw the three screws (3)
until the end with the allen key SW2,5 provided in the tooling box, building
the assembly (I)
I) Unmount the Circlip (C) and screw the hexagonal head screw (7)
into the pump shaft (A).
II) Hold the tool (1) next to the impeller while screwing the three
screws (3) until the end with the allen key SW2,5 provided in the
tooling box.
Manually screw the socket set screw (8) to the impeller tool until
the end (until it touches the hexagonal screw (3).
III) Screw the socket set screw while holding the tool (1) with the
SW3 wrench provided in the tool box.
Detaching the impeller from the water pump:
Assembling the nozzle to the jet:
If available, apply some grease to the shaft´s top at first.
Push the Stator-Nozzle assembly into the Pumps shaft (B) and screw the five
screws DIN 912 m4x12 to the Jet´s housing.
Disassembling the nozzle from the jet:
Unscrew the five screws DIN 912 m4x12 to the Jet´s housing, hold the nozzle and
pull manualy the assembly out of its shaft.
Item
Number
File Name (no extension) Quantity Material
1 din_976_m4x65_A2 1 Stainless Steel
2 din_en_iso_4762_m3x30 3 Stainless Steel
3 din_466_m4_0_5 1 Stainless Steel
4 din125-1-a_4_3-140_hv 1 Stainless Steel
5 screw_din_933-m4x6-10_9
-a 1 Stainless Steel
6 din_913-m6x50-45h 1 Stainless Steel
7 unmount_tool_s 1 Anodized tempered Aluminum
8 din1587-m4x0_76 1 Stainless Steel
ToolBox
SW 13-14 T-wrench
1x Allen key SW3
1x Allen key SW2,5
1. Unscrew the 5 screws on the
Jet Unit’s outer surface using
the hex key SW3 and extract
the Stator/Nozzle assembly.
2. Unmount the Circlip (Seeger Ring)
(C) and screw the hex screw (5) to
the Jet Unit’s shaft (B).
3. Hold the impeller tool (7) next
to the impeller (A) and screw
the 3 socket cap screws (2)
until the end using the hex
key SW2,5. Manually screw the
set screw (6) to the tool (7).
4. While holding the tool, screw the
set screw (6) using the hex key
SW3. You will see the impeller (A)
moving out of the Jet unit while
screwing the set screw (6).
7.1.1. u
nMounting the iMPeLLer
Next you may find a detailed explanation on how to unmount and mount the
impeller. On our website you may find additional tutorial videos serving the
same purpose.
DESIGNED
CHECKED
Group :
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN MILLIMETERS
NAME
disen
DATE
10/05/16
TITLE
SIZE
A1
DWG NO REV
FILE NAME: WaterPump_montaje Impeller.dft
SCALE:
WEIGHT:
SHEET 2 OF 4
REVISION HISTORY
DESCRIPTION REV DATE NAME
The content of this drawing and the intellectual property are property of Aquila Boards S.L.U ( Avda. de la Ribera de Axpe nº11B Mod 210, 48950 Erandio, Bizkaia, Spain), and can't be reproduced or used without their explicit written consent
General Tolerances : Deviation of dimensions without
tolerance according to DIN ISO 2768 -mK
MATERIAL :
A
INITIAL DRAWING CREATION 10/05/16
disen
Surface Finish
0,000 kg
Onean
1:1
WaterPump.asm
Assembling a new impeller to the water
pump:
II) Introduce manually the assembly (I) into the shaft (B) as far as possible without applying too
much force.
Screw the knurled knob (5) to the threaded rod with cap (2) and mount the washer (6) building
the assembly (II).
Introduce the assembly (II) through the assembly (I) and screw the assembly (II) to the pump´s
shaft (B).
III) Turn the knurled knob (5) while holding the tool (1) with the
hands until the end.
IV) Detach the mounting tool by unscrewing the knurled knob,
screws and threaded rod. Mount the circlip (C).
I) Hold the tool (1) next to the impeller (A) and screw the three screws (3)
until the end with the allen key SW2,5 provided in the tooling box, building
the assembly (I)
I) Unmount the Circlip (C) and screw the hexagonal head screw (7)
into the pump shaft (A).
II) Hold the tool (1) next to the impeller while screwing the three
screws (3) until the end with the allen key SW2,5 provided in the
tooling box.
Manually screw the socket set screw (8) to the impeller tool until
the end (until it touches the hexagonal screw (3).
III) Screw the socket set screw while holding the tool (1) with the
SW3 wrench provided in the tool box.
Detaching the impeller from the water pump:
Assembling the nozzle to the jet:
If available, apply some grease to the shaft´s top at first.
Push the Stator-Nozzle assembly into the Pumps shaft (B) and screw the five
screws DIN 912 m4x12 to the Jet´s housing.
Disassembling the nozzle from the jet:
Unscrew the five screws DIN 912 m4x12 to the Jet´s housing, hold the nozzle and
pull manualy the assembly out of its shaft.
Item
Number
File Name (no extension) Quantity Material
1 din_976_m4x65_A2 1 Stainless Steel
2 din_en_iso_4762_m3x30 3 Stainless Steel
3 din_466_m4_0_5 1 Stainless Steel
4 din125-1-a_4_3-140_hv 1 Stainless Steel
5 screw_din_933-m4x6-10_9
-a 1 Stainless Steel
6 din_913-m6x50-45h 1 Stainless Steel
7 unmount_tool_s 1 Anodized tempered Aluminum
8 din1587-m4x0_76 1 Stainless Steel
ToolBox
SW 13-14 T-wrench
1x Allen key SW3
1x Allen key SW2,5
DESIGNED
CHECKED
Group :
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN MILLIMETERS
NAME
disen
DATE
10/05/16
TITLE
SIZE
A1
DWG NO REV
FILE NAME: WaterPump_montaje Impeller.dft
SCALE:
WEIGHT:
SHEET 2 OF 4
REVISION HISTORY
DESCRIPTION REV DATE NAME
The content of this drawing and the intellectual property are property of Aquila Boards S.L.U ( Avda. de la Ribera de Axpe nº11B Mod 210, 48950 Erandio, Bizkaia, Spain), and can't be reproduced or used without their explicit written consent
General Tolerances : Deviation of dimensions without
tolerance according to DIN ISO 2768 -mK
MATERIAL :
A
INITIAL DRAWING CREATION 10/05/16
disen
Surface Finish
0,000 kg
Onean
1:1
WaterPump.asm
Assembling a new impeller to the water
pump:
II) Introduce manually the assembly (I) into the shaft (B) as far as possible without applying too
much force.
Screw the knurled knob (5) to the threaded rod with cap (2) and mount the washer (6) building
the assembly (II).
Introduce the assembly (II) through the assembly (I) and screw the assembly (II) to the pump´s
shaft (B).
III) Turn the knurled knob (5) while holding the tool (1) with the
hands until the end.
IV) Detach the mounting tool by unscrewing the knurled knob,
screws and threaded rod. Mount the circlip (C).
I) Hold the tool (1) next to the impeller (A) and screw the three screws (3)
until the end with the allen key SW2,5 provided in the tooling box, building
the assembly (I)
I) Unmount the Circlip (C) and screw the hexagonal head screw (7)
into the pump shaft (A).
II) Hold the tool (1) next to the impeller while screwing the three
screws (3) until the end with the allen key SW2,5 provided in the
tooling box.
Manually screw the socket set screw (8) to the impeller tool until
the end (until it touches the hexagonal screw (3).
III) Screw the socket set screw while holding the tool (1) with the
SW3 wrench provided in the tool box.
Detaching the impeller from the water pump:
Assembling the nozzle to the jet:
If available, apply some grease to the shaft´s top at first.
Push the Stator-Nozzle assembly into the Pumps shaft (B) and screw the five
screws DIN 912 m4x12 to the Jet´s housing.
Disassembling the nozzle from the jet:
Unscrew the five screws DIN 912 m4x12 to the Jet´s housing, hold the nozzle and
pull manualy the assembly out of its shaft.
Item
Number
File Name (no extension) Quantity Material
1 din_976_m4x65_A2 1 Stainless Steel
2 din_en_iso_4762_m3x30 3 Stainless Steel
3 din_466_m4_0_5 1 Stainless Steel
4 din125-1-a_4_3-140_hv 1 Stainless Steel
5 screw_din_933-m4x6-10_9
-a 1 Stainless Steel
6 din_913-m6x50-45h 1 Stainless Steel
7 unmount_tool_s 1 Anodized tempered Aluminum
8 din1587-m4x0_76 1 Stainless Steel
ToolBox
SW 13-14 T-wrench
1x Allen key SW3
1x Allen key SW2,5
(5)
Impeller tool (7)
Impeller tool (7)
2
4
6
2
3
8
1
B B
C
A
Impeller tooling kit