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C a u t i o n s ,   W a r n i n g s   &   S a f e t y   I n s t r u c t i o n s

Important Safety Instructions Continued

9. PREPARING TO CHARGE

a) If necessary to replace an onboard charger from its mounted location, disconnect AC
power and remove DC charger cables at the battery to avoid possible arcing.

b) Be sure the area around the charger and batteries is well ventilated while the batteries
are being charged. Gases can be forcefully blown away using a piece of cardboard or
other nonmetallic material as a fan.

c) When cleaning battery terminals wear full eye protection to prevent corrosives from
coming in contact with eyes.

d) For Flooded (Wet) Batteries, add distilled water 

(not tap or bottled water that contain

minerals)

 in each cell until electrolyte reaches the levels specified by the battery

manufacturer. Do not overfill. For batteries without caps, carefully follow manufacturer's
recharging instructions.

e) Study all battery manufacturer’s specific precautions such as removing cell caps while
charging and recommended rates of charge.

f) Determine battery voltage by referring to the original equipment / operations manual
and make sure that the output voltage selector switch is set at correct voltage. If charger
has adjustable charge rate, charge battery initially at lowest rate.

10. CHARGER LOCATION

a) Refer to the installation section of this manual for installation of your battery charger.

b) Never place the charger directly above the battery(s) being charged; gases from battery
will corrode and damage charger.

c) Never allow battery acid to drip on the charger when reading specific gravity or filling
battery.

d) Choose a mounting location that provides adequate convection and ventilation.

e) Do not set the battery(s) on top of charger.

AC Grounding Instructions – The AC power cord includes a ground connection.  Do not
remove this connection under any circumstances.

This battery charger should be installed so that it is not likely to be in contact with non
factory service personnel.

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I n s t a l l a t i o n

Applying AC Power

Apply AC power, battery type LED will turn on to indicate the battery type selected as
determined by the selector switch shown on page 7. The charging LED will illuminate
until proper voltage is achieved. Next, the Charging LED will turn off and Conditioning
LED will illuminate. The Conditioning LED will turn off after 2-6 hours depending upon
the selection of the absorption timer switch shown on page 8.  After absorption mode
is complete the Ready LED will illuminate. In Ready mode your batteries are fully charged
and are being maintained at optimal battery voltage and will supply DC power for any
load up to the maximum output of the charger.

Note: for your safety the charger is equipped with an internal temperature sensor that
will shutdown the charger in the event of an overtemperature condition.
Note: your ProTech-C charger is equipped with a fan, the fan will only run when needed.
The fan is temperature controlled and will only turn on when cooling is necessary.
All Installations should be made in accordance with this manual and the certifications
pertaining to this product. Cable lengths and conductor sizes which may be desired
and are outside of those referenced in this manual must be in accordance with the
National Electrical Code and any other appropriate nationally recognized standards.

IEC AC Input
Connector

Summary of Contents for ProTech-C 4815

Page 1: ...ProTech Cseriesbatterycharger 02 09 Rev 48V specifications subject to change without notice ProTech C Industrial Battery Charger Models Part No DC Amperage No of Outputs Volts DC ProTech C 4815 90435...

Page 2: ...e voltage from 120v to 240v A The ProTech C charger is equipped with Universal Wide Range AC input technology and will automatically adjust for the correct voltage Frequently Asked Questions Contents...

Page 3: ...rating instructions for all ProTech C battery chargers 2 Do not expose charger to rain or snow 3 Use of attachments not recommended or sold by On Board Solutions will void warranty and may result in a...

Page 4: ...mmonly used ppliances i e a cordless power drill battery These batteries may burst and to persons and damage to property arge a frozen battery 12 Trouble Shooting Note Whenworkingwithtoolsnearelectric...

Page 5: ...y will corrode and damage charger c Never allow battery acid to drip on the charger when reading specific gravity or filling battery d Choose a mounting location that provides adequate convection and...

Page 6: ...f the relay The following are some examples ExamplesofPossibleInhibitConnectionMethodsusingNormallyOpenorNormallyClosed Contacts Consult with the Motor Controller provider in onboard charger applicati...

Page 7: ...elevels Note YourProTech Cchargerisequippedwithafan whichistemperaturecontrolledand willonlyrunwhencoolingisnecessary YourOnBoardSolutionschargerisselfcurrentlimitingwithbuiltin overtemperature over v...

Page 8: ...state that they are GEL Cell on the battery case or labels ieschargersaredesignedtoallowforthefollowingthree 3 batterychemistries ortant element in selecting a proper profile is to mate up the voltage...

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