On Board ProTech-C 4815 Manual And Installation Manual Download Page 7

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Setup and Operation

1) Install your On Board Solutions battery charger by referring to Page 9 of this manual.

2) After installation is complete including AC and DC connections please ensure proper 

strain relief of all AC and DC wiring has been performed.

3) Apply AC power, you should see the following:

A. Battery Type selection LED will illuminate and is controlled by the battery type selector

switch. (Shown on Page 7)

B. Charging LED will illuminate until battery voltage reaches 80% battery charged threshold.

The Conditioning LED will then illuminate.

C. Conditioning LED will remain on for 2-6 hours determined by the Conditioning

timer switch.

D. After 2-6 hours the Conditioning LED will turn off and the Ready LED will illuminate 

indicating that the battery(s) are fully charged and are being maintained in the float 
maintenance mode and are ready for use.

E. In Ready mode the batteries are maintained at the selected battery voltage and will

supply power for loads of any type up to the maximum output of the charger.

Shown Above - Conditioning and Battery Type Selector Switches. Please refer to Pages 7
and 8 for settings and selections.

After the Fast Charge cycle, Conditioning time is determined by the Conditioning timer switch
shown in the figure above.

Full-rated current is available in Ready Mode. Voltage will normally be above charged battery
voltage at full output.
Note: The charger is equipped with an internal temperature sensor that will shutdown the
charger if internal temperature reaches unsafe levels.
Note: Your ProTech-C charger is equipped with a fan, which is temperature controlled and
will only run when cooling is necessary.
Your On Board Solutions charger is self current limiting with built in:  over temperature, over
voltage, and reverse polarity protected.
Note: If you wish to manually restart (recycle) a charge sequence from the beginning, simply
disconnect and then reconnect AC power via the power cable.

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Programmable Absorption Timer Switch Continued

Please note: Nominal measurement

Stainless steel mounting screws and hardware not included

Interlock/

Inhibit Quick

Disconnect

connector

Battery Type

Selector Switch

(Shown with

switch cover

removed)

Conditioning
Time Selector
Switch

Charger DC
Output Quick
Disconnect
connector

Installation

1)  Make sure to mount the charger in a dry or weatherproof / ventilated location with

easy access. Remember to leave plenty of room for battery cables and AC wiring.

2)  Six inches of clearance minimum is required on all sides to allow for adequate 

ventilation for proper cooling.

3)  Use the ProTech-C as a template for drilling four 1/8” pilot holes. Stainless Steel self

tapping screws (3/16 x 1-1/4” are recommended) or drill four 3/16” through holes if 
using 3/16” through bolts with washers, lock washers and nuts.

THE PROTECH-C CHARGERS AUTOMATICALLY ADJUST FOR 120 VOLT OR 240 VOLT
AC INPUT POWER.

NOTE:  Recommendation assumes charger is rated at 10% of battery system Amp/Hour
rating.  (Example:  15 amp charger being used on 150 A/H rated system).  Use the battery
20A/H system rating to determine.  A 6 hour setting is available for larger system amp/hour
applications [i.e. 325 A/H] or when 10% rule is exceeded.  Consult the factory if you are
unsure of what your setting should be. A 4 hour timer switch setting is typically used on 220
A/H system batteries.

4 15/16" (125mm)

6 3/16" (173mm)

Summary of Contents for ProTech-C 4815

Page 1: ...ProTech Cseriesbatterycharger 02 09 Rev 48V specifications subject to change without notice ProTech C Industrial Battery Charger Models Part No DC Amperage No of Outputs Volts DC ProTech C 4815 90435...

Page 2: ...e voltage from 120v to 240v A The ProTech C charger is equipped with Universal Wide Range AC input technology and will automatically adjust for the correct voltage Frequently Asked Questions Contents...

Page 3: ...rating instructions for all ProTech C battery chargers 2 Do not expose charger to rain or snow 3 Use of attachments not recommended or sold by On Board Solutions will void warranty and may result in a...

Page 4: ...mmonly used ppliances i e a cordless power drill battery These batteries may burst and to persons and damage to property arge a frozen battery 12 Trouble Shooting Note Whenworkingwithtoolsnearelectric...

Page 5: ...y will corrode and damage charger c Never allow battery acid to drip on the charger when reading specific gravity or filling battery d Choose a mounting location that provides adequate convection and...

Page 6: ...f the relay The following are some examples ExamplesofPossibleInhibitConnectionMethodsusingNormallyOpenorNormallyClosed Contacts Consult with the Motor Controller provider in onboard charger applicati...

Page 7: ...elevels Note YourProTech Cchargerisequippedwithafan whichistemperaturecontrolledand willonlyrunwhencoolingisnecessary YourOnBoardSolutionschargerisselfcurrentlimitingwithbuiltin overtemperature over v...

Page 8: ...state that they are GEL Cell on the battery case or labels ieschargersaredesignedtoallowforthefollowingthree 3 batterychemistries ortant element in selecting a proper profile is to mate up the voltage...

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