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Z4W-V

Z4W-V

8

Adjustment and Operation of the Linear Sensor Controller

Control panel of the Linear Sensor Controller

The control panel consists of two switches (MODE and MONITOR),
two adjusters (CENTER and WIDTH) and four indicators (POWER,
PASS, NG, INHIBIT) for monitoring.

By adjusting the settings of the Linear Sensor Controller and com-
pensating for the position of the LED Displacement Sensor, the size
of the object of standard dimensions is registered with the Linear
Sensor Controller. With the object of standard dimensions, operate
the LED Displacement Sensor as follows:

1. Set the MODE switch to NORMAL.

2. Turn the WIDTH adjuster counterclockwise to the MIN

position.

3. Turn the CENTER adjuster clockwise or counterclockwise

and set the adjuster to the position where the PASS indicator
is lit. If the PASS indicator is lit for a wide range of positions,
set the adjuster in the middle of the range. If the PASS
indicator does not light with the CENTER adjuster in any
position, turn the WIDTH adjuster clockwise slightly.

An object of threshold dimensions or a multimeter can be used to
determine the tolerance (use the object where possible).

Determining Settings Using an Object

1. Prepare an object of threshold dimensions (an object with the

allowable upper threshold dimensions or with the allowable
lower threshold dimensions) to be detected by the LED
Displacement Sensor.

2. Set the MODE switch to NORMAL.

3. Turn the WIDTH adjuster counterclockwise to the MIN

position. The NG indicator will light.

4. Turn the WIDTH adjuster clockwise slowly to the position

where the NG indicator turns OFF. The PASS indicator will
light.

Determining Settings Using a Multimeter

Determine the absolute tolerance, A (in mm), and obtain the voltage
V

x

 (V) as follows (example for tolerance of 

"

0.5 mm):

1. Set the MONITOR switch to WIDTH.

2. Check the voltage of monitor terminals 10 (positive voltage

output) and 8 (negative voltage output) of the Linear Sensor
Controller with the multimeter in the 10-VDC or 5-VDC range.

3. Turn the WIDTH adjuster clockwise or counterclockwise to

the position where the voltage reaches V

x

 (obtained from the

above formula).

Set the MODE switch to TRIG as follows:

1. Set the MODE switch to TRIG.

2. Set the MONITOR switch to INPUT or OFFSET (RUN).

3. Turn off the power and wire the output terminals (No. 4, 5, and

6).

Summary of Contents for Z4W-V

Page 1: ...Processor Intelligent Signal Processor Linear Sensor Interface Unit Model Z4W DD1C S3A DAK K3TX ADj jj K3TS SDjjj jj CQM1 LSE01 02 Features Ideal for dimensional checks with Displacement Sensors tolerance 0 1 mm Accurate setting possible via gauged dials Provides both open collector and relay outputs High accurate 0 1 panel meter Five discrimination levels Available with BCD output High speed samp...

Page 2: ...resistance Destruction 50G for 3 times each in X Y and Z directions Ambient temperature Operating 10 to 55 C with no icing Ambient humidity 35 to 85 with no icing Enclosure ratings IEC IP66 Weight 150 g with 5 m cable 50 g without cable Attachments Mounting bracket mounting screws resistor 250Ω 0 5 W Note 1 Resolution The resolution is the peak to peak displacement conversion value of the analog o...

Page 3: ...quely Positioned Object Typical Example Measurement point distance in mm Error FS Angle 15 Angle 15 Error FS Measurement point distance in mm Error FS Error FS Measurement point distance in mm Angle 30 Angle 30 Measurement point distance in mm Note The LED Displacement Sen sor cannot detect an object accurately if the object is po sitioned at an angle oblique to the sensor position If the oblique ...

Page 4: ... Angle Characteristics The angle characteristics were obtained by detecting an object with different angles of inclination at the measurement point and plotting the analog output error resulting from each operation The LED Displacement Sensor is designed to detect the front of an object facing the sensor Error occurs when the object is positioned at an oblique angle to the sensor Inclined Object T...

Page 5: ...0 mA max at 30 VDC Analog output Black 40 to 20 mA GND Shield Load power supply 30 VDC max 12 to 24 VDC 4 to 20 mA 0 V Red White Shield Black Linear differentiator etc Signal processor Orange Note 1 The two ground terminals black and shield are inter nally connected However the black ground must be used with the red terminal for the power supply and the shield ground must be used with the white te...

Page 6: ...ght intensity is insufficient The red stability indicator is also lit when DARK output is ON The Sensor has an open collector output of 50 mA at 30 VDC max Analog output An analog signal is output from the out put line white according to the sensing distance Output 4 to 20 mA 21 to 29 mm 4 mm Load impedance 300 Ω max The output range lies between 20 5 and 26 mA when DARK output is ON Distance vs A...

Page 7: ... Controller can be mounted on a wall and secured with screws or mounted to DIN rail Wiring Make sure that the Linear Sensor Controller the LED Displacement Sensor and the Synchronization Sensor are wired correctly before turning on the Linear Sensor Controller power power is supplied to the LED Displacement Sensor and the Linear Sensor Controller by the Linear Sensor Controller To avoid trouble le...

Page 8: ...ions or a multimeter can be used to determine the tolerance use the object where possible Determining Settings Using an Object 1 Prepare an object of threshold dimensions an object with the allowable upper threshold dimensions or with the allowable lower threshold dimensions to be detected by the LED Displacement Sensor 2 Set the MODE switch to NORMAL 3 Turn the WIDTH adjuster counterclockwise to ...

Page 9: ...Mounting Holes With Mounting Bracket 1 A mounting bracket can be attached to this face of the sensor This distance can be extended up to 44 5 mm When this distance is 44 5 mm in length the angle of the optical axis can be adjusted after mounting by approximately 5 max A 11 4 10 5 12 12 Two mounting holes 4 5 10 5 R27 4 5 10 32 3 22 2 42 5 Measurement point 42 5 5 12 5 37 50 Two M4 screws 28 22 5 5...

Page 10: ...can be attached to this face of the sensor Emitting axis Measurement point A 11 4 10 5 20 3 22 13 5 to 17 5 63 5 to 67 5 88 5 to 92 5 18 5 to 22 5 37 28 4 5 50 32 3 22 2 10 12 5 3 19 4 5 17 5 5 34 8 32 5 10 5 R27 25 Two M4 holes Emitting axis Emitting axis Measurement point ...

Page 11: ... 50 60 Hz Z4W V25R Synchronization sensor 4 to 20 mA Black Z4W DD1C Shield 0 V 4 to 20 mA 0 V IN Brown Black Blue 80 mA 30 VDC Max 3A 250 VAC Max S3A DAK 200 220 VAC 50 60 Hz 100 110 VAC 50 60 Hz HI MID LOW HI MID LOW 12 10 ERROR 80 mA Max Shield Z4W V25R Press switch to calibrate to zero Z4W V25R LED Displacement Sensor K3TS Brown Black Blue Shielded cable 12 VDC 10 1 17 9 Brown Black Blue Shield...

Page 12: ...ield or in an environment where the operation of the Sensor is subject to the reflection of intensive light such as a laser beam or an electric arc welding machine The LED Displacement Sensor cannot accurately detect a mir ror like object a transparent object one with an extremely small re flection ratio an object smaller than the diameter of the Sensor s sensing spot or an inclined object Wiring ...

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