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Z4W-V

Z4W-V

7

Axis Adjustment

When the Sensor power is switched ON, the red transmitter indica-
tor is lit. Move the Sensor so that the red beam (see the figure below)
focuses on the object. The entire light beam should be focused on
the object or an error will result.

Surface
of object

Spot

Correct

Incorrect

After the optical axis has been adjusted, tighten the mounting
screws firmly.

Connecting a Z4W-DD1C Linear Sensor Control-
ler

To discriminate among objects according to size, use the
Z4W-V25R LED Displacement Sensor with a Z4W-DD1C Linear
Sensor Controller.

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ÉÉ

ÉÉ

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Tolerance

Output

Output
NG

ON
OFF

ON
OFF

PASS

The following equipment is required:

Z4W-V25R LED Displacement Sensor

Z4W-DD1C Linear Sensor Controller

Synchronization Sensor (E3X Fiber Photoelectric Sensor or
E3C-VM Miniature Head Photoelectric Sensor is recommended)

An object of standard dimensions

An object of threshold dimensions

Tools

Mounting

Mount as described on page 6.

When installing a Synchronization Sensor, refer to the instruction
manual and read the precautions for the model. It is important to in-
stall the Synchronization Sensor so that the LED Displacement
Sensor can detect the object at the measurement position. Do not
tighten the mounting screws for the moment since the optical axis
must be adjusted.

The Z4W-DD1C Linear Sensor Controller can be mounted on a wall
and secured with screws, or mounted to DIN rail.

Wiring

Make sure that the Linear Sensor Controller, the LED Displacement
Sensor, and the Synchronization Sensor are wired correctly before
turning on the Linear Sensor Controller power (power is supplied to
the LED Displacement Sensor and the Linear Sensor Controller by
the Linear Sensor Controller). To avoid trouble, leave the output ter-
minals (No. 4, 5, 6) of the Linear Sensor Controller open for the mo-
ment.

Z4W-DD1C

Synchronization
sensor

Z4W-V25R

4 to 20 mA Black

0 V

+12 V

0 V

4 to 20 mA

100 mA
30 VDC
Max.

FG

100 to 240 VAC
50/60H

Z

+12 V Brown

DARK output
Orange

0 V Blue

Shield

0 V Blue

Output
Black

12 V Brown

Axis Adjustment

After adjusting the optical axis of the LED Displacement Sensor, ad-
just the optical axis of the Synchronization Sensor so that the LED
Displacement Sensor detects the object at the measurement posi-
tion in synchronous operation. Since the Linear Sensor Controller
operates synchronously on receiving each output signal of the Syn-
chronization Sensor, set the position of the Synchronization Sensor
so that the front edge of the object is detected by the Synchroniza-
tion Sensor.

Synchronization
sensor

Surface of
object

Displacement
sensor

After the optical axis has been adjusted, tighten the mounting
screws and secure the Synchronization Sensor firmly. Some Syn-
chronization Sensor models incorporate a sensitivity controller. For
the adjustment of such models, refer to the instruction manual for
the Synchronization Sensor.

Summary of Contents for Z4W-V

Page 1: ...Processor Intelligent Signal Processor Linear Sensor Interface Unit Model Z4W DD1C S3A DAK K3TX ADj jj K3TS SDjjj jj CQM1 LSE01 02 Features Ideal for dimensional checks with Displacement Sensors tolerance 0 1 mm Accurate setting possible via gauged dials Provides both open collector and relay outputs High accurate 0 1 panel meter Five discrimination levels Available with BCD output High speed samp...

Page 2: ...resistance Destruction 50G for 3 times each in X Y and Z directions Ambient temperature Operating 10 to 55 C with no icing Ambient humidity 35 to 85 with no icing Enclosure ratings IEC IP66 Weight 150 g with 5 m cable 50 g without cable Attachments Mounting bracket mounting screws resistor 250Ω 0 5 W Note 1 Resolution The resolution is the peak to peak displacement conversion value of the analog o...

Page 3: ...quely Positioned Object Typical Example Measurement point distance in mm Error FS Angle 15 Angle 15 Error FS Measurement point distance in mm Error FS Error FS Measurement point distance in mm Angle 30 Angle 30 Measurement point distance in mm Note The LED Displacement Sen sor cannot detect an object accurately if the object is po sitioned at an angle oblique to the sensor position If the oblique ...

Page 4: ... Angle Characteristics The angle characteristics were obtained by detecting an object with different angles of inclination at the measurement point and plotting the analog output error resulting from each operation The LED Displacement Sensor is designed to detect the front of an object facing the sensor Error occurs when the object is positioned at an oblique angle to the sensor Inclined Object T...

Page 5: ...0 mA max at 30 VDC Analog output Black 40 to 20 mA GND Shield Load power supply 30 VDC max 12 to 24 VDC 4 to 20 mA 0 V Red White Shield Black Linear differentiator etc Signal processor Orange Note 1 The two ground terminals black and shield are inter nally connected However the black ground must be used with the red terminal for the power supply and the shield ground must be used with the white te...

Page 6: ...ght intensity is insufficient The red stability indicator is also lit when DARK output is ON The Sensor has an open collector output of 50 mA at 30 VDC max Analog output An analog signal is output from the out put line white according to the sensing distance Output 4 to 20 mA 21 to 29 mm 4 mm Load impedance 300 Ω max The output range lies between 20 5 and 26 mA when DARK output is ON Distance vs A...

Page 7: ... Controller can be mounted on a wall and secured with screws or mounted to DIN rail Wiring Make sure that the Linear Sensor Controller the LED Displacement Sensor and the Synchronization Sensor are wired correctly before turning on the Linear Sensor Controller power power is supplied to the LED Displacement Sensor and the Linear Sensor Controller by the Linear Sensor Controller To avoid trouble le...

Page 8: ...ions or a multimeter can be used to determine the tolerance use the object where possible Determining Settings Using an Object 1 Prepare an object of threshold dimensions an object with the allowable upper threshold dimensions or with the allowable lower threshold dimensions to be detected by the LED Displacement Sensor 2 Set the MODE switch to NORMAL 3 Turn the WIDTH adjuster counterclockwise to ...

Page 9: ...Mounting Holes With Mounting Bracket 1 A mounting bracket can be attached to this face of the sensor This distance can be extended up to 44 5 mm When this distance is 44 5 mm in length the angle of the optical axis can be adjusted after mounting by approximately 5 max A 11 4 10 5 12 12 Two mounting holes 4 5 10 5 R27 4 5 10 32 3 22 2 42 5 Measurement point 42 5 5 12 5 37 50 Two M4 screws 28 22 5 5...

Page 10: ...can be attached to this face of the sensor Emitting axis Measurement point A 11 4 10 5 20 3 22 13 5 to 17 5 63 5 to 67 5 88 5 to 92 5 18 5 to 22 5 37 28 4 5 50 32 3 22 2 10 12 5 3 19 4 5 17 5 5 34 8 32 5 10 5 R27 25 Two M4 holes Emitting axis Emitting axis Measurement point ...

Page 11: ... 50 60 Hz Z4W V25R Synchronization sensor 4 to 20 mA Black Z4W DD1C Shield 0 V 4 to 20 mA 0 V IN Brown Black Blue 80 mA 30 VDC Max 3A 250 VAC Max S3A DAK 200 220 VAC 50 60 Hz 100 110 VAC 50 60 Hz HI MID LOW HI MID LOW 12 10 ERROR 80 mA Max Shield Z4W V25R Press switch to calibrate to zero Z4W V25R LED Displacement Sensor K3TS Brown Black Blue Shielded cable 12 VDC 10 1 17 9 Brown Black Blue Shield...

Page 12: ...ield or in an environment where the operation of the Sensor is subject to the reflection of intensive light such as a laser beam or an electric arc welding machine The LED Displacement Sensor cannot accurately detect a mir ror like object a transparent object one with an extremely small re flection ratio an object smaller than the diameter of the Sensor s sensing spot or an inclined object Wiring ...

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