Omron SYSDRIVE 3G3IV User Manual Download

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SYSDRIVE 3G3IV
High-performance/Low noise
General-purpose Inverter

Installation/Instruction Manual

Revised June 1995

Summary of Contents for SYSDRIVE 3G3IV

Page 1: ...SYSDRIVE 3G3IV High performance Low noise General purpose Inverter Installation Instruction Manual Revised June 1995...

Page 2: ...erious or mi nor injury damage to the product or faulty operation OMRON Product References All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRO...

Page 3: ...0 1 2 3 2 4 2 5 4 67 1 5 5 0 8 2 2 4 8 3 9 2 6 0 8 5...

Page 4: ...0 33 3 0 3 3 0 33 3 3 0 33 3 0 3 3 0 3 0 3 4 5 1 3 5 4 0 33 0 5 5 0 5 5 3 6 2...

Page 5: ...s the terminal functions of the main and control circuits as well as the V F pattern selections required Section 6 This section illustrates the interconnections for various SYSDRIVE 3G3IV models Appen...

Page 6: ...1 9 2 6 0 A 1 5 2...

Page 7: ...wer supply Caution 1 All the potentiometers of SYSDRIVE 3G3IV have been adjusted at the fac tory Do not change their settings unnecessarily 2 Do not make withstand voltage test on any part of the SYSD...

Page 8: ...pen chassis type Protected from rain or moisture Protected from direct sunlight Protected from corrosive gases or liquids Free from airborne dust or metallic particles Free from vibration Free from ma...

Page 9: ...1 9 2 6 0 0 1...

Page 10: ...it Important Use listed closed loop connectors sized for the wire gauge involved Connec tors are to be installed using the correct crimp tool specified by the connector manufacturer Caution The connec...

Page 11: ...PEED SETTING 15 V 20 mA MASTER COMMAND 0 TO 10 V 20 k MASTER COMMAND 4 TO 20 mA 250 k MULTI FUNCTION ANALOG INPUT 0 TO 10 V 20 k 26 MULTI FUNCTION OUTPUT OPEN COLLECTOR 2 MULTI FUNCTION OUTPUT OPEN CO...

Page 12: ...Rated output current Rated current 200 to 230V A2004 1 4 3 2 6 A A2007 2 1 4 8 10 A A2015 2 7 6 4 20 A A2022 4 1 9 6 20 A A2037 6 9 16 30 A A2055 10 3 24 50 A A2075 13 7 32 60 A B2110 20 6 48 100 A B...

Page 13: ...VDC 0 5mF 220W Made by MARCON Electronics Marketed in Japan 2 4 Wire Sizes The next 3 tables show the wire sizes wire types and the placement of the closed loop connectors respectively 200V Class Wire...

Page 14: ...85 34 L1 R L2 S L3 T B0 B1 T1 U T2 V T3 W M8 2 to 1 0 38 to 60 G E 6 to 2 14 to 38 l1 r l2 s M4 14 to 10 2 to 5 5 B2220 41 L1 R L2 S L3 T B0 B1 T1 U T2 V T3 W M8 1 0 60 G E 6 to 2 14 to 38 l1 r l2 s M...

Page 15: ...wire range Wire type AWG mm2 Main A4004 1 4 L1 R L2 S L3 T B1 B2 T1 U T2 V T3 W M4 14 to 10 2 to 5 5 Power Cable 600 V vinyl sheathed lead or i l t G E 14 to 10 2 to 5 5 equivalent A4007 2 2 L1 R L2 S...

Page 16: ...to 1 0 30 to 60 G E 8 to 2 8 to 38 l1 r l2 s M4 14 to 10 2 to 5 5 B4370 68 L1 R L2 S L3 T B0 B1 T1 U T2 V T3 W M8 2 to 1 0 38 to 60 G E 6 to 2 14 to 38 l1 r l2 s M4 14 to 10 2 to 5 5 B4450 82 L1 R L2...

Page 17: ...2P 177 x 2P G E 1 to 2 0 43 to 68 l1 r l2 200 s200 l2 400 s400 x y M4 14 to 10 2 to 5 5 B422K 380 L1 R L2 S L3 T N 1 P1 3 P3 T1 U T2 V T3 W M16 500MCM x 2P 253 x 2P G E 1 0 to 2 0 54 to 68 l1 r l2 20...

Page 18: ...ctions are correct Never use control circuit buzzer check 1 Separation of control circuit leads and main circuit leads Signal leads 1 through 20 must be separated from main circuit leads L1 R L2 S L3...

Page 19: ...DRIVE 3G3IV output 6 Never open or close contactors in the output circuit unless inverter is properly sized 2 7 Grounding Ground the casing of the SYSDRIVE 3G3IV using ground terminal G E 1 Ground re...

Page 20: ...rning power ON After completion of installation and wiring check for 1 proper wiring 2 short circuit due to wire clippings 3 loose screw type terminals 4 proper loads Setting the line voltage selectin...

Page 21: ...input voltage Writing the set value Switching to DRIVE mode At this time DRIVE indicator goes out Example To set for 220 V input voltage Select using key Depress key to indicate the data Select the nu...

Page 22: ...1 9 2 6 0 2 3 2 4 2 5 4 67 1 5 5 0...

Page 23: ...Effective only in DRIVE mode Red lamp lights by depressing STOP Red lamp lights during REV run Red lamp lights by external terminal commands SEQ When RUN STOP signal is used REF When frequency ref is...

Page 24: ...tput current is displayed If a fault occurred before its contents are displayed again If no fault occurred next constant is displayed Monitor numbers such as output power are displayed 5 digit monitor...

Page 25: ...2 sec Change to output frequency display by key FREQUENCY REFERENCE VALUE SET SET VALUE WRITE IN ROTATING DIRECTION SET OUTPUT FREQUENCY DISPLAY OPERATION CHECK RUN STOP DSPL Select motor rotating dir...

Page 26: ...rned off is selected by key Select a digit by key and set by or key Depress key to display data Select a digit by key and set the data to 0000 by or key Depress key to check for END display Operation...

Page 27: ...epeatedly The display changes as follows every time key is depressed Frequency set numbers are displayed Data is displayed by depressing key Constant numbers that can be changed during operation are d...

Page 28: ...s set DATA ENTER 1 Depress key to select accel time constant 2 Depress key to display internal data of accel time constant The time can be set up to 6000 seconds in multiples of 0 1 second 4 Depress k...

Page 29: ...1 9 2 6 0 A 1 8 2 2 4 8 3...

Page 30: ...nnectors Tighten Cooling fins Build up of dust and dirt Blow with a dry compressed air of 4 to 6kg cm2 57 to 85 Ibs in2 pressure Printed circuit board Accumulation of conductive dust or oil mist Clean...

Page 31: ...800V for 400V class Reset level 385V Increase the decel time and or add a braking resistor Fuse blown Check short circuit at load and ground fault etc Radiation fin overheated Fin temperature 90 C 194...

Page 32: ...egins until the time that the data is successfully transmitted the display on the Digital Operator will be as shown below Display Name Contents CALL Communication Data Code Waiting After the interface...

Page 33: ...1 8 9 2 6 0 9 2 6 0 8 5...

Page 34: ...VAC input l1 200 s200 l2 400 s400 G E Ground terminal Model 3G3IV B2185 B2220 B4185 to B4450 B2300 to B2750 B4550 to B430K Max Applicable Motor Output 200 VAC 25 Hp 18 5 kW 200 VAC 30 Hp 22 kW 400 VA...

Page 35: ...resistor overheat alarm fault 250 VAC 1A or less 30 VDC 1 A or less 11 Sequence control input common terminal Sequence control input 0 V 12 G Connection to shield sheath of signal lead 13 Master spee...

Page 36: ...ration 1 F 2 1 V 200 50 Hz Saturation 2 1 F 0 1 5 3 50 60 Hz 15 10 72 Hz 3 3 0 1 8 3 6 72 Hz V 15 10 200 60 Decreased Torque Characteristics 50 Hz Cube decreased torque 4 5 V 50 35 200 Square decrease...

Page 37: ...torque 9 8 0 1 25 2 5 50 Hz 18 12 23 14 60 Hz Small starting torque A B A V 200 23 Large starting torque B A 0 1 5 3 60 Hz 18 10 23 13 Rated Output Operation machine tool 90 Hz C C 0 2 25 4 5 90 Hz V...

Page 38: ...A 9 2 6 0 0 33 3 0 3 3 0 33 3 3 0 33 3 0 3 3 0 3 0 3 4 5 1 3 5 4 0 33 0 5 5 0 5 5 3...

Page 39: ...VDC FREQ METER 3 VDC 1 mA 21 22 12 18 19 20 9 10 25 27 MULTI FUNCTION ANALOG OUTPUT STANDARD OUTPUT FREQUENCY SETTING O TO 10 V MULTI FUNCTION OUTPUT CONTACT CAPACITY LESS THAN 1 A FOR 250 VAC AND 30...

Page 40: ...T CAPACITY LESS THAN 1 A FOR 250 VAC AND 30 VDC FREQ METER 3 VDC 1 mA 21 22 12 18 19 20 9 10 25 27 MULTI FUNCTION ANALOG OUTPUT STANDARD OUTPUT FREQUENCY SETTING O TO 10 V MULTI FUNCTION OUTPUT CONTAC...

Page 41: ...AND FORWARD RUN AT CLOSSED REVERSE RUN COMMAND REVERSE REN AT CLOSED EXTERNAL FAULT RESET MULTI FUNCTION CONTACT INPUT SHELD SHEATH CONNCTION TERMINAL POWER SUPPLY FOR SPEED SETTING 15 V 20 mA MASTER...

Page 42: ...BY HOLDING INPUT ANALOG OUTPUT FAULT CONTACT OUTPUT CONTACT CAPACITY LESS THAN 1 A FOR 250 VAC AND 30 VDC FREQ METER 3 VDC 1 mA 21 22 12 18 19 20 9 10 25 27 MULTI FUNCTION ANALOG OUTPUT STANDARD OUTPU...

Page 43: ...UT FAULT CONTACT OUTPUT CONTACT CAPACITY LESS THAN 1 A FOR 250 VAC AND 30 VDC FREQ METER 3 VDC 1 mA 21 22 12 18 19 20 9 10 25 27 MULTI FUNCTION ANALOG OUTPUT STANDARD OUTPUT FREQUENCY SETTING O TO 10...

Page 44: ...THAN 1 A FOR 250 VAC AND 30 VDC FREQ METER 3 VDC 1 mA 21 22 12 18 19 20 9 10 25 27 MULTI FUNCTION ANALOG OUTPUT STANDARD OUTPUT FREQUENCY SETTING O TO 10 V MULTI FUNCTION OUTPUT CONTACT CAPACITY LESS...

Page 45: ...SE RUN COMMAND REVERSE REN AT CLOSED EXTERNAL FAULT RESET MULTI FUNCTION CONTACT INPUT SHELD SHEATH CONNCTION TERMINAL STANDARD OTPUT AUX FREQUENCY REFERENCE OPEN COLLECTOR 1 STANDARD SETTING ZERO SPE...

Page 46: ...NPUT ANALOG OUTPUT FAULT CONTACT OUTPUT CONTACT CAPACITY LESS THAN 1 A FOR 250 VAC AND 30 VDC FREQ METER 3 VDC 1 mA 21 22 12 9 10 18 19 20 25 27 MULTI FUNCTION ANALOG OUTPUT STANDARD OUTPUT FREQUENCY...

Page 47: ...AND 30 VDC FREQ METER 3 VDC 1 mA 21 22 12 18 19 20 9 10 25 27 MULTI FUNCTION ANALOG OUTPUT STANDARD OUTPUT FREQUENCY SETTING O TO 10 V MULTI FUNCTION OUTPUT CONTACT CAPACITY LESS THAN 1 A FOR 250 VAC...

Page 48: ...18 19 20 9 10 25 27 MULTI FUNCTION ANALOG OUTPUT STANDARD OUTPUT FREQUENCY SETTING O TO 10 V MULTI FUNCTION OUTPUT CONTACT CAPACITY LESS THAN 1 A FOR 250 VAC AND 30 VDC SEQUENCE COMMON TERMINAL 0 V S...

Page 49: ...PEN COLLECTOR2 STANDARD SETTING SPEED AGREED SIGNAL MULTI FUNCTION OUTPUT COMMON 18 19 20 FAULT CONTACT OUTPUT TRX FAULT CONTACT SA MC TRX MC SA a b a b a b MC THREE PHASE POWER SUPPLY 200 208 220 VAC...

Page 50: ...N COLLECTOR 1 THREE PHASE POWER SUPPLY P P P NOTE 21 P F3 F1 FM 0V VS OPERATOR JVOP95 FWD RUN STOP REV RUN RESET MASTER AUX FREQ SET SOURCE RUN FAULT MTR CAL FREQ METER G E FAULT CONTACT OUTPUT STANDA...

Page 51: ...PEN COLLECTOR 1 THREE PHASE POWER SUPPLY P P P NOTE 21 P F3 F1 FM 0V VS OPERATOR JVOP95 FWD RUNSTOP REV RUN RESET MASTER AUX FREQ SET SOURCE RUN FAULT MTR CAL FREQ METER G E FAULT CONTACT OUTPUT STAND...

Page 52: ...No Item Display Unit Acceleration time sec Deceleration time sec Frequency meter output gain Operation Conditions Setting at Stopping No Operation conditions Data digits Setting prior t hi t 1 2 3 4 g...

Page 53: ...ng No Item Display Unit Motor rated current to agree to motor NP A DC injection braking current DC injection braking time at stopping sec Frequency reference upper limit Frequency reference lower limi...

Page 54: ...ence 0 1 Hz Analog reference 0 06 Hz 60 Hz Output frequency resolution 0 01 Hz 1 30000 Overload capacity 150 rated output current for one minute Frequency setting signal 0 to 10 VDC 20 k 4 to 20 mA 25...

Page 55: ...to B2220 Inverter model 3G3IV 200 to 230 V B2110 B2150 B2185 B2220 Max applicable motor output Hp kW See Note 1 15 11 20 15 25 18 5 30 22 Output characteristics Inverter capacity kVA 20 6 27 4 34 41...

Page 56: ...ectronic circuit Power charge indication Charge lamp stays ON until bus voltage drops below 50 V Environmental diti Location Indoor protected from corrosive gases and dust conditions Ambient temperatu...

Page 57: ...thermal overload relay Instantaneous overcurrent Motor coasts to a stop at approx 200 rated current Fuse blown protection Motor coasts to a stop by blown fuse Overload Motor coasts to a stop for 1 mi...

Page 58: ...180 Hz up to 400 Hz available Power supply Rated input voltage and frequency 3 Phase 380 400 415 440 460 V 50 60 Hz Allowable voltage fluctuation 10 Allowable frequency fluctuation 5 Control character...

Page 59: ...used for max applicable motor output 2 Allowable values for the applications not required overload 3 For Models of 4 1 kVA or less continuous system operation during power loss less than 1 sec for mo...

Page 60: ...o a stop if converter output voltage drops to 420 V or below See Note 3 Momentary power loss Immediately stop by 15 ms and above momentary power loss Continuous system operation during power loss less...

Page 61: ...eference 0 06 Hz 60 Hz Control characteristics Output frequency resolution 0 01 Hz 1 30000 Overload capacity 150 rated output current for one minute 110 max continuous output current for one minute Fr...

Page 62: ...type 14 to 104 F 10 to 40 C Open chassis type 14 to 122 F 10 to 50 C not frozen see note 4 Storage temperature See Note 5 4 to 140 F 20 to 60 C Humidity 90 RH non condensing Vibration 9 81 m s2 1 G le...

Page 63: ...put signal level 0 to 10 VDC 20 k 4 to 20 mA DC 250 3 channels Input resolution 13 bits sign 1 8192 Attach the card at 2CN on the control circuit board See Note 1 Digital Speed Reference Card 3G3IV PD...

Page 64: ...Note Operator Moni tor adapter 3G3IV PJVOP109 This removable adapter panel can be used on the inverter cover with an extension cable when the digital operator or digital monitor needs to be removed f...

Page 65: ...9 Three 35 1 38 dia Cable entry knock out Weight 4 kg 9 lb Note To use the unit in the panel re move the upper and lower cov ers 3 to 5 HP 2 2 to 3 7 kW Model 3G3IV A2022 E to A2037 E Enclosed Wall mo...

Page 66: ...39 1 54 40 1 57 200 7 87 150 5 91 150 5 91 Weight 10 kg 22 05 lb Note To use the unit in the panel remove the upper and lower covers 9 0 35 10 0 39 163 2 6 43 111 6 4 39 335 13 19 354 13 94 15 HP 11 k...

Page 67: ...9 65 7 5 0 30 7 5 0 30 535 21 06 550 21 65 150 5 91 150 5 91 Weight 24 kg 52 91 lb 25 to 30 HP 18 5 to 22 kW Model 3G3IV B2185 E to B2220 E Open Chassis Type 30 1 18 30 1 18 Four M6 dia mtg holes 58...

Page 68: ...nal M4 Grounding terminal M8 Main terminal M10 Front cover Cooling fan AIR Approx Weight 51 kg 50 HP 37 kW Model 3G3IV B2370 E Open Chassis Type 100 min 30 min 10 780 800 81 5 59 113 152 10 50 50 375...

Page 69: ...inal M4 Grounding terminal M8 Main terminal M10 Front cover Cooling fan AIR Approx Weight 65 kg 90 open 100 HP 75 kW Model 3G3IV B2750 E Open Chassis Type Four M10 dia mtg holes Digital Operator Contr...

Page 70: ...TG HOLES GROUNDING TERMINAL M4 COOLING FAN 3 44 dia CABLE ENTRY KNOCK OUT Approx Weight 15 lb 7kg FACE PLATE UPPER COVER 5 to 10 HP 3 7 to 7 5 kW Model 3G3IV A4037 E to A4075 E Enclosed Wall mounted T...

Page 71: ...lb 22 kg MAIN CIRCUIT TERMINAL M5 CONTROL CIRCUIT TERMINAL M4 GROUNDING TERMINAL M8 90 OPEN 4 0 236 M6 DIA MTG HOLES FACE PLATE 25 to 30 HP 18 5 to 22 kW Model 3G3IV B4185 E to B4220 E Open Chassis T...

Page 72: ...42 kg 99 lb 45 kg 4 0 236 M6 DIA MTG HOLES FACE PLATE COOLING FAN GROUNDING TERMINAL M8 MAIN CIRCUIT TERMINAL M8 CONTROL CIRCUIT TERMINAL M4 60 HP 45 kW Model 3G3IV B4450 E Open Chassis Type Approx W...

Page 73: ...pen Control circuit terminal M4 Main circuit terminal M10 Grounding terminal M8 Model Approx weight 3G3IV B4550 88 kg 3G3IV B4750 92 kg 150 HP 110 kW Model 3G3IV B411K E Open Chassis Type 109 100 min...

Page 74: ...150 min 150 min 150 7 139 25 906 max 113 Control circuit terminal M4 Approx Weight 170 kg 250 300 HP 185 220 kW Model 3G3IV B418K E to B422K E Open Chassis Type Approx Weight 360 kg 956 440 310 950 5...

Page 75: ...5 Six M12 dia mtg holes Digital Operator Control circuit terminal M3 5 Front cover Cooling fan AIR Grounding terminal M8 Control circuit terminal M4 Wiring space Main circuit terminal M16 Dimensions H...

Page 76: ...50 180 7 09 285 11 22 M6 7 15 A2055 A2075 205 8 07 355 14 00 200 7 87 180 7 09 335 13 19 M6 10 22 380 to 460 V Open chassis type A4004 A4007 A4015 A4022 205 8 07 355 14 00 165 6 50 180 7 09 335 13 19...

Page 77: ...1 22 40 1 57 65 2 56 105 4 13 86 3 39 90 3 54 150 7 5 93 Number of rubber bushings 4 6 2 200 to 230 V Voltage class 380 to 400 V Model 3G3IV A4004 to A4022 A4037 to A4075 B4110 B4150 B4185 B4220 B4300...

Page 78: ...n of the Inverter Page 3 Model number changed for new version Page 28 Display Function Additions added Section 4 3 3 November 1993 Changes and additions accompanying new version of the Inverter Page 3...

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