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5

OS3101

Specifications

*1.

An additional tolerance for measurement error may be necessary due to background effects.

*2.

For details on power supply specifications, refer to “Safety Precautions” on page 13.

*3.

The maximum rated current for the OS3101 is 2.3 A (850 mA for the OS3101 plus the load for control output A, the load for control output B, 
the auxiliary output load, and the alarm output load).

*4.

The output voltage is the input voltage minus 2.0 VDC.

*5.

Current consumption (the total of the two control outputs, the auxiliary output, and the alarm output) should not exceed 1.45 A.

*6.

A USB-serial Conversion Cable is required for USB connection.

Sensor type

Type 3 Safety Laser Scanner

Safety category

Category 3, 2, 1, or B safety applications

Detection capability

Opaque objects: 62-mm diameter (1.8% min. reflection factor)

Monitoring area

Number of settable monitoring areas: Two sets of protective and warning areas

Operating range

Protective area: 4-m radius max., warning area: 15-m radius max.

Maximum measurement error

135 mm 

*

1

Detection angle

180

°

Response time

ON to OFF response time: 80 ms max. (2 scans) to 680 ms max. (17 scans max.)
OFF to ON response time: ON to OFF response time plus 400 ms

Power supply voltage

24 VDC

±

20% (ripple p-p 2.5 V max.) 

*

2

Power consumption

20 W (with no output load) 

*

3

Light source (wavelength)

Infrared laser diode (905 nm)

Laser protection class

Class 1: IEC/EN 60825-1 (2001)
Class 1: JIS 6802 (2005)
Class I:  CFR21 1040.10, 1040.11

Control outputs (OSSD)

PNP transistor output 

×

 2, load current 625 mA max. 

*

*

5

Auxiliary output 
(non-safety output)

PNP transistor output 

×

 1, load current 100 mA max. 

*

*

5

Alarm output 
(non-safety output)

PNP transistor output 

×

 1, load current 100 mA max. 

*

*

5

Output operation modes

Auto start, start interlock, start/restart interlock

Inputs

EDM

ON: Short-circuit current of 0 V (input current: 50 mA), OFF: open

Start

ON: Short-circuit current of 0 V (input current: 20 mA), OFF: open

Area selection

ON: Connected to area selection COM (input current: 20 mA), OFF: open

Connection type

Power cable: 14-pin special round connector
Communications cable: RS-232C 9-pin D-sub connector, straight cable

Connection with a personal 
computer 

*

6

Communications: RS-232C, baud rate: 9600, 19200, 38400, 115200 bps
Applicable OS: Windows 2000, Windows XP Professional, Windows XP Home Edition

Indications

ON output indicator (green), OFF output indicator (red), interlock indicator (yellow), 
alarm output indicator (orange)
Status/self-diagnosis display (2-digit, 7-segment indicator), intrusion indicator (red LED 

×

 16)

Protective circuits

Output load short-circuit protection, power supply reverse-connection protection

Ambient temperature

Operating: 0 to 50

°

C, storage: 

25 to 70

°

C

Ambient humidity

Operating and storage: 95% max. (with no condensation)

Ambient operating light 
intensity

Incandescent lamp: receiving-surface light intensity of 1,500 lx max. 
(The angle between the laser scanning surface and the disturbance light should be 

±

8

°

 min.)

Degree of protection

IP65 (IEC 60529)

Casing material

Aluminum die-cast

Dimensions

156.5 

×

 182 

×

 155.8 mm 

Dielectric strength

350 VAC, 50/60 Hz for 1 min.

Insulation resistance

100 k

Ω

 min. at 500 VDC

Shock resistance

98 m/s

2

, 1,000 times each in X, Y, and Z directions (IEC 60068-2-29)

Vibration resistance

10 to 55 Hz, double amplitude of 0.7 mm, 20 sweeps in X, Y, and Z directions (IEC 60068-2-6)

Weight 
(Safety Laser Scanner only)

3.7 kg

Power cable

Maximum cable length: 30 m

Communications cable

Maximum cable length: 15 m

Accessories

Instruction manual, CD-ROM (setting software), two surge killers

Applicable standards

Certification institutes: TÜV Rheinland, UL
Applicable standards: IEC 61496-1/-3 type 3, EN 954-1 category 3, UL 508

Summary of Contents for OS3101

Page 1: ...s and at robot stations th e OS3101 can be mounted onto automated guided ve hicles AGVs and other mobile objects for which the monitoring area must be frequent ly switched duri ng obstacle detection Be sure to read the Safety Precautions on page 13 D T V Light 2 Operating Principle Angular encoder Axis of rotation Detectable object Stopwatch Sampling Start Start Stop Receiver Emitter Motor Reflect...

Page 2: ... preset allowing the OS3101 to respond to even complex changes in the work environment The patterns can be switched using only the OS3101 without having to use the special Controller to quickly meet the needs of various work steps Protective area Warning area Protective area Warning area OS3101 OS3101 OS3101 OS3101 Safety Light Curtain Safety Light Curtain Automated guided vehicle AGV Automated pr...

Page 3: ...o high capacity PNP transistor control outputs allow direct connection of output equipment such as safety relays and contactors with rated current up to 625 mA at 24 VDC The OS3101 also features an external device monitor EDM that makes it possible to configure safety circuits to the Category 3 level without having to use the Controller Response Time from 80 ms to a Maximum of 680 ms The response ...

Page 4: ...39 RS2 C4 Appearance Specification Model Remarks L shaped Mounting Brackets OS3101 BKT Includes two L shaped Mounting Brackets two positioning brackets and screws to mount the Safety Laser Scanner to the L shaped Mounting Brackets Rear Surface Mounting Brackets OS3101 BPT Includes Rear Surface Mounting Brackets and screws to mount the L shaped Mounting Brackets to the Rear Surface Mounting Bracket...

Page 5: ...to start start interlock start restart interlock Inputs EDM ON Short circuit current of 0 V input current 50 mA OFF open Start ON Short circuit current of 0 V input current 20 mA OFF open Area selection ON Connected to area selection COM input current 20 mA OFF open Connection type Power cable 14 pin special round connector Communications cable RS 232C 9 pin D sub connector straight cable Connecti...

Page 6: ...k to 0 VDC and then use the setting software to set the EDM to OFF Shield protective earth 24 VDC white 2 0 VDC brown 2 Area selection 1 orange white Area selection 2 orange black Area selection COM black Start gray Auxiliary output blue Alarm output red black EDM pink Control output B red Control output A yellow S1 24 V 0 V A1 A2 S14 S24 KM1 KM2 S34 S44 S54 KM3 KM4 L1 X1 X2 T11 KM1 KM2 KM3 KM4 24...

Page 7: ...ontrol output A yellow S1 1 2 S1 Start input used to cancel lockout S2 1 S2 2 Area setting selector When area setting 1 is selected S2 1 is short circuited S2 2 is open When area setting 2 is selected S2 1 is open S2 2 is short circuited For details refer to the Instruction Manual S3 Reset switch KM1 KM2 Safety relays with forcibly guided contacts M1 3 phase motor E1 24 VDC power supply PLC Progra...

Page 8: ...on indicators Lit when an object entering the protective area is detected Protective area is displayed in 16 sections 11 25 for each indicator 7 Communications connector Allows connection of an RS 232C D sub straight cable for communication with a personal computer 8 Status self diagnosis display Displays numerical codes to indicate status of the OS3101 during normal operation or a lockout 9 Windo...

Page 9: ...56 5 81 9 155 8 210 12 59 118 29 47 9 86 136 8 33 7 121 5 120 45 4 265 1 4 mounting holes Two L shaped Mounting Brackets Two plates Bracket material Steel Four M3 5 Phillips pan head screws Four M8 Allen head bolts Two M5 Allen head bolts 115 182 185 9 155 8 24 24 Laser position 81 9 90 9 R110 12 52 Two R3 3 211 5 60 6 Mounting Screw Holes Four M6 Safety Laser Scanner with L shaped Mounting Bracke...

Page 10: ...oles Four 6 dia Safety Laser Scanner with L shaped Mounting Brackets Inward Bracket Mounting OS3101 2 PN S OS3101 BKT 84 6 mounting holes 211 5 120 Mounting Screw Holes Bracket material Aluminum Four M6 Allen head bolts Rear Surface Mounting Bracket 90 9 182 155 8 194 300 160 Two Brackets 38 2 8 2 84 211 5 Six M6 60 120 Laser position 81 9 Safety Laser Scanner with L shaped Mounting Brackets and R...

Page 11: ...11 OS3101 Mounting Screw Holes Four 12 7 dia Four M12 165 1 165 1 190 5 209 6 209 6 203 2 250 8 235 637 2 79 2 127 4 68 9 275 6 148 12 7 68 9 Ten 6 3 dia Bracket material Steel Mounting Stand OS3101 MT ...

Page 12: ...haped Mounting Brackets and Mounting Stand OS3101 2 PN S OS3101 BKT OS3101 MT The length depends on the model as shown in the following table Nameplate L 30 56 90 OS3101 CBL 10PT Model L OS3101 CBL 20PT OS3101 CBL 30PT 1 000 300 0 2 000 300 0 3 000 300 0 Round vinyl insulated cable 10 mm dia max black 15 conductors conductor cross section 0 3 mm2 outside diameter of insulation 1 5 mm standard leng...

Page 13: ...ility to solve problems relating to the subject matter and work Compliance with the safety standards for the OS3101 s specific application and installation is possible only when it is used installed maintained and operated safely Each of these steps should be fully confirmed by the customer who purchases the OS3101 the person or persons who install it and the employer of the operator of the OS3101...

Page 14: ... control outputs to build the safety system Using only one control output may result in serious injury due to a malfunction in the output circuit The protective area should be co rrectly defined and the parameters related to the protective area should be correctly set in order to use the protective functions of the OS3101 Whenchangingtheresponsetimeof theOS3101 thesafetydistance should be recalcul...

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