background image

13

OS3101

Safety Precautions

This catalog is intended as a guide for selecting the appropriate Safety Laser Scanner. 
Be sure to use the 

Instruction Manual

 provided with the product for actual operation.

1. Application of an OS3101 Safety Laser Scanner alone cannot 

receive type certification provided by Article 44-2 of the Labor 
Safety and Health Law of Japan. It is necessary to apply it in a 
system. Therefore, when using the OS3101 in Japan as a "safety 
system for pressing or shearing machines" prescribed in Article 42 
of that law, the system should receive type certification.

2. (1)The OS3101 is electro-sensitive protective equipment (ESPE) 

in accordance with European Union (EU) Machinery Directive 
Index Annex IV, B, Safety Components, Item 1.

(2)The OS3101 complies with the following legislation and 

standards:

1. EU Regulations

Machinery Directive: 98/37/EC

EMC Directive: 2004/108/EC

2. European Standards:  EN 61496-1:2004 (Type 3 ESPE),

EN 61496-3:2001 (Type 3 AOPDDR)

3. International Standards:  IEC 61496-1:2004 (Type 3 ESPE),

IEC 61496-3:2001 (Type 3 AOPDDR)

4. North American Standards:  UL 508, UL 1998

CAN/CSA 22.2 No.14,
CAN/CSA 22.2 No.0.8,
CAN/CSA 22.2 No.205

5. JIS Standards: 

JIS B 9704-1:2006
JIS B9704-3:2004 (Type 3 ESPE)

(3)The OS3101 received the following certification from TÜV 

Rheinland, an EU-accredited body:

EC type test based on the Machinery Directive
Type 3 ESPE (IEC 61496-1),
Type 3 AOPDDR (IEC 61496-3)

TÜV Rheinland Type Certification
Type 3 ESPE (IEC 61496-1)
Type 3 AOPDDR (IEC 61496-3)

(4)The OS3101 received the following approvals from the Third 

Party Assessment Body UL:

Certificate of UL listing for US and Canadian safety 
standards:
Type 3 ESPE (IEC 61496-1)
Type 3 AOPDDR (IEC 61496-3)

Indication and Meaning of Safe Use

This catalog contains safety-related instructions to ensure safe use of 
the OS3101 Safety Laser Scanner. Because these instructions 
describe details very important to your safety, it is extremely important 
that you understand and follow the instructions. 

Do not drop the OS3101.

 

!

WARNING

The system administrator should select and train qualified persons to 
be responsible for the correct installation, operation, and  
maintenance of all machinery and protective devices.

The OS3101 should only be installed, checked out, and maintained 
by a qualified person. A qualified person is defined by ANSI B30.2-
1983 as a person or persons who, by possession of a recognized 
degree or certificate of professional training, or who, by extensive 
knowledge, training and experience, has successfully demonstrated 
the ability to solve problems relating to the subject matter and work.

Compliance with the safety standards for the OS3101's specific 
application and installation is possible only when it is used,  installed, 
maintained, and operated safely. Each of these steps should be fully 
confirmed by the customer who purchases the OS3101, the person or 
persons who install it, and the employer of the operator of the 
OS3101.

After the OS3101 parameters have been set, test the protective area 
and warning area to confirm that they have been set correctly before 
operating any hazardous parts of the machinery.

Do not try to disassemble the OS3101. Doing so may cause the safety 
functions to stop working properly.

Be sure to observe the following conditions when using the OS3101.

The machine for which protection is being provided should be 
capable of being stopped at any time within its operating cycle. Do 
not use the OS3101 for presses that are equipped with a 
full-revolution clutch.

The OS3101 cannot protect a person from an object flying from a 
hazardous area. Install protective covers or fences.

The machine for which protection is being provided should be 
stoppable within a constant length of time, and should be equipped 
with appropriate control mechanisms.

The OS3101 is not capable of accurate detection in smoky or dusty 
environments. Using the OS3101 in these environments may 
cause the machine to suddenly stop.

Do not use mirror-like objects on surfaces in the protective area. 
Their use may make it impossible to detect parts of the protective 
area.

Comply with all laws and regulations of the country or region where 
the OS3101 is used. This is the employer's responsibility.

Design all safety-related machine control elements so that a 
hazardous condition will not result from control circuit failures or 
similar problems.

Additional protective measures should be taken if it is possible for 
a person to approach the hazardous area without being detected 
by the OS3101.

Conduct the test described in the Instruction Manual when 
installing the OS3101, when a change is made to the machine for 
which protection is being provided, or when a change is made to 
the OS3101 parameters.

Follow the procedures given in the Instruction Manual for tests and 
repairs.

Be sure to thoroughly read the Instruction Manual and understand 
the procedures for installation, operation, and maintenance before 
use.

An additional tolerance for measurement error may be necessary 
due to the type of background with which the OS3101 is used.

The employer is responsible for observing all requirements described 
herein, as well as the procedures and requirements for each machine 
and device that is used.

Regulations and Standards

Precautions for Safe Use

Summary of Contents for OS3101

Page 1: ...s and at robot stations th e OS3101 can be mounted onto automated guided ve hicles AGVs and other mobile objects for which the monitoring area must be frequent ly switched duri ng obstacle detection Be sure to read the Safety Precautions on page 13 D T V Light 2 Operating Principle Angular encoder Axis of rotation Detectable object Stopwatch Sampling Start Start Stop Receiver Emitter Motor Reflect...

Page 2: ... preset allowing the OS3101 to respond to even complex changes in the work environment The patterns can be switched using only the OS3101 without having to use the special Controller to quickly meet the needs of various work steps Protective area Warning area Protective area Warning area OS3101 OS3101 OS3101 OS3101 Safety Light Curtain Safety Light Curtain Automated guided vehicle AGV Automated pr...

Page 3: ...o high capacity PNP transistor control outputs allow direct connection of output equipment such as safety relays and contactors with rated current up to 625 mA at 24 VDC The OS3101 also features an external device monitor EDM that makes it possible to configure safety circuits to the Category 3 level without having to use the Controller Response Time from 80 ms to a Maximum of 680 ms The response ...

Page 4: ...39 RS2 C4 Appearance Specification Model Remarks L shaped Mounting Brackets OS3101 BKT Includes two L shaped Mounting Brackets two positioning brackets and screws to mount the Safety Laser Scanner to the L shaped Mounting Brackets Rear Surface Mounting Brackets OS3101 BPT Includes Rear Surface Mounting Brackets and screws to mount the L shaped Mounting Brackets to the Rear Surface Mounting Bracket...

Page 5: ...to start start interlock start restart interlock Inputs EDM ON Short circuit current of 0 V input current 50 mA OFF open Start ON Short circuit current of 0 V input current 20 mA OFF open Area selection ON Connected to area selection COM input current 20 mA OFF open Connection type Power cable 14 pin special round connector Communications cable RS 232C 9 pin D sub connector straight cable Connecti...

Page 6: ...k to 0 VDC and then use the setting software to set the EDM to OFF Shield protective earth 24 VDC white 2 0 VDC brown 2 Area selection 1 orange white Area selection 2 orange black Area selection COM black Start gray Auxiliary output blue Alarm output red black EDM pink Control output B red Control output A yellow S1 24 V 0 V A1 A2 S14 S24 KM1 KM2 S34 S44 S54 KM3 KM4 L1 X1 X2 T11 KM1 KM2 KM3 KM4 24...

Page 7: ...ontrol output A yellow S1 1 2 S1 Start input used to cancel lockout S2 1 S2 2 Area setting selector When area setting 1 is selected S2 1 is short circuited S2 2 is open When area setting 2 is selected S2 1 is open S2 2 is short circuited For details refer to the Instruction Manual S3 Reset switch KM1 KM2 Safety relays with forcibly guided contacts M1 3 phase motor E1 24 VDC power supply PLC Progra...

Page 8: ...on indicators Lit when an object entering the protective area is detected Protective area is displayed in 16 sections 11 25 for each indicator 7 Communications connector Allows connection of an RS 232C D sub straight cable for communication with a personal computer 8 Status self diagnosis display Displays numerical codes to indicate status of the OS3101 during normal operation or a lockout 9 Windo...

Page 9: ...56 5 81 9 155 8 210 12 59 118 29 47 9 86 136 8 33 7 121 5 120 45 4 265 1 4 mounting holes Two L shaped Mounting Brackets Two plates Bracket material Steel Four M3 5 Phillips pan head screws Four M8 Allen head bolts Two M5 Allen head bolts 115 182 185 9 155 8 24 24 Laser position 81 9 90 9 R110 12 52 Two R3 3 211 5 60 6 Mounting Screw Holes Four M6 Safety Laser Scanner with L shaped Mounting Bracke...

Page 10: ...oles Four 6 dia Safety Laser Scanner with L shaped Mounting Brackets Inward Bracket Mounting OS3101 2 PN S OS3101 BKT 84 6 mounting holes 211 5 120 Mounting Screw Holes Bracket material Aluminum Four M6 Allen head bolts Rear Surface Mounting Bracket 90 9 182 155 8 194 300 160 Two Brackets 38 2 8 2 84 211 5 Six M6 60 120 Laser position 81 9 Safety Laser Scanner with L shaped Mounting Brackets and R...

Page 11: ...11 OS3101 Mounting Screw Holes Four 12 7 dia Four M12 165 1 165 1 190 5 209 6 209 6 203 2 250 8 235 637 2 79 2 127 4 68 9 275 6 148 12 7 68 9 Ten 6 3 dia Bracket material Steel Mounting Stand OS3101 MT ...

Page 12: ...haped Mounting Brackets and Mounting Stand OS3101 2 PN S OS3101 BKT OS3101 MT The length depends on the model as shown in the following table Nameplate L 30 56 90 OS3101 CBL 10PT Model L OS3101 CBL 20PT OS3101 CBL 30PT 1 000 300 0 2 000 300 0 3 000 300 0 Round vinyl insulated cable 10 mm dia max black 15 conductors conductor cross section 0 3 mm2 outside diameter of insulation 1 5 mm standard leng...

Page 13: ...ility to solve problems relating to the subject matter and work Compliance with the safety standards for the OS3101 s specific application and installation is possible only when it is used installed maintained and operated safely Each of these steps should be fully confirmed by the customer who purchases the OS3101 the person or persons who install it and the employer of the operator of the OS3101...

Page 14: ... control outputs to build the safety system Using only one control output may result in serious injury due to a malfunction in the output circuit The protective area should be co rrectly defined and the parameters related to the protective area should be correctly set in order to use the protective functions of the OS3101 Whenchangingtheresponsetimeof theOS3101 thesafetydistance should be recalcul...

Reviews: