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OS3101

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The OS3101 is designed to be used with a 24-VDC, negative 
(protective) ground electrical  system. Do not connect it to a 
positive (protective) ground el ectrical system. Connecting the 
OS3101 to a positive (protective) 

ground electrical system may cause 

the machine that is being controlled to fail to stop, 
resulting in serious injury.

Do not connect any of the OS3101 lines

 to a DC power supply higher 

than 24 V+20%. Also, do not connect to an AC power 
supply. Failure to do so may result in electric shock.

For the OS3101 to comply with IEC 61496-1 and UL 508, the DC 
power supply unit should satisfy al l of the following conditions:

x

Should be within rated power voltage (24 VDC

r

20%).

x

Should comply with EMC Direct ives (industrial environment)

x

Double or enhanced insulation should be applied between the 
primary and sec ondary circuits.

x

Automatic recovery of overcurr ent protection characteristics

x

Output holding time should be 20 ms or longer.

x

Should satisfy output characteristic  requirements for class 2 circuit 
or limited voltage current circuit defined by UL508.

x

Should comply with the EMC, laws, and regulations of the country 
or region where the OS3101 is 

used. (Example: In the EU, the 

power supply should comply with the EMC Low Voltage Directive.)

Double or enhanced insulation should be applied between the 
OS3101 and hazardous voltage sources (such as 230 VAC) to 
protect against electric shock.

The cable extension length should 

be no greater than the specified 

length. Otherwise, the safety func tions may fail to work properly, 
resulting in danger.

When the OS3101 is used in a category 3 safety system, use both 
control outputs to build the safety system. Using only one control 
output may result in serious injury due to a malfunction in the output 
circuit.

The protective area should be co

rrectly defined and the parameters 

related to the protective area should  be correctly set in order to use 
the protective functions of the OS3101.

When changing the response time of  the OS3101, the safety distance 
should be recalculated and the OS

3101 should be re-installed to 

match the recalculated safety dist ance. Failure to do so may cause 
the machine to fail to stop before an operator reaches the dangerous 
area and may result in serious injury.

Do not allow the following types of light to shine directly on the 
OS3101.

x

Incandescent light

x

Strobe light

x

Light from optical sensors using infrared light

If the Window is cracked, broken, 

or otherwise damaged, replace it 

immediately. Failure to do so ma y lower the degree of protection. 
Also, when replacing the Window, take the necessary steps to 
prevent dust or other particl es from entering the OS3101.

If the Dust Ring is damaged, replace 

it immediately. Failure to do so 

may lower the degree of protection.  Also, when replacing the Dust 
Ring, take the necessary steps to pr

event dust or other particles from 

entering the OS3101.

To maintain the IP65 enclosure rating, make sure that there is no 
foreign matter adhering to the seal s of the connectors, Window, or 
Dust Ring, and that all screws are properly tightened.

Install the OS3101 securely. 

When disposing of the OS3101, do so

 in accordance with the laws 

and regulations for waste disposal 

in the country where it is used.

Intech Systems Chennai Pvt. Ltd

S-2, Thiru. Vi. Ka. Industrial Estate, 
G u i n d y ,   C h e n n a i - 6 0 0   0 3 2
Ph: 4353 8888 Fax: 044 4353 7888
E-mail: [email protected] 
Website: www.intechchennai.com

Authorised Distributors:-

Summary of Contents for OS3101

Page 1: ...s and at robot stations th e OS3101 can be mounted onto automated guided ve hicles AGVs and other mobile objects for which the monitoring area must be frequent ly switched duri ng obstacle detection Be sure to read the Safety Precautions on page 13 D T V Light 2 Operating Principle Angular encoder Axis of rotation Detectable object Stopwatch Sampling Start Start Stop Receiver Emitter Motor Reflect...

Page 2: ... preset allowing the OS3101 to respond to even complex changes in the work environment The patterns can be switched using only the OS3101 without having to use the special Controller to quickly meet the needs of various work steps Protective area Warning area Protective area Warning area OS3101 OS3101 OS3101 OS3101 Safety Light Curtain Safety Light Curtain Automated guided vehicle AGV Automated pr...

Page 3: ...o high capacity PNP transistor control outputs allow direct connection of output equipment such as safety relays and contactors with rated current up to 625 mA at 24 VDC The OS3101 also features an external device monitor EDM that makes it possible to configure safety circuits to the Category 3 level without having to use the Controller Response Time from 80 ms to a Maximum of 680 ms The response ...

Page 4: ...39 RS2 C4 Appearance Specification Model Remarks L shaped Mounting Brackets OS3101 BKT Includes two L shaped Mounting Brackets two positioning brackets and screws to mount the Safety Laser Scanner to the L shaped Mounting Brackets Rear Surface Mounting Brackets OS3101 BPT Includes Rear Surface Mounting Brackets and screws to mount the L shaped Mounting Brackets to the Rear Surface Mounting Bracket...

Page 5: ...to start start interlock start restart interlock Inputs EDM ON Short circuit current of 0 V input current 50 mA OFF open Start ON Short circuit current of 0 V input current 20 mA OFF open Area selection ON Connected to area selection COM input current 20 mA OFF open Connection type Power cable 14 pin special round connector Communications cable RS 232C 9 pin D sub connector straight cable Connecti...

Page 6: ...k to 0 VDC and then use the setting software to set the EDM to OFF Shield protective earth 24 VDC white 2 0 VDC brown 2 Area selection 1 orange white Area selection 2 orange black Area selection COM black Start gray Auxiliary output blue Alarm output red black EDM pink Control output B red Control output A yellow S1 24 V 0 V A1 A2 S14 S24 KM1 KM2 S34 S44 S54 KM3 KM4 L1 X1 X2 T11 KM1 KM2 KM3 KM4 24...

Page 7: ...ontrol output A yellow S1 1 2 S1 Start input used to cancel lockout S2 1 S2 2 Area setting selector When area setting 1 is selected S2 1 is short circuited S2 2 is open When area setting 2 is selected S2 1 is open S2 2 is short circuited For details refer to the Instruction Manual S3 Reset switch KM1 KM2 Safety relays with forcibly guided contacts M1 3 phase motor E1 24 VDC power supply PLC Progra...

Page 8: ...on indicators Lit when an object entering the protective area is detected Protective area is displayed in 16 sections 11 25 for each indicator 7 Communications connector Allows connection of an RS 232C D sub straight cable for communication with a personal computer 8 Status self diagnosis display Displays numerical codes to indicate status of the OS3101 during normal operation or a lockout 9 Windo...

Page 9: ...56 5 81 9 155 8 210 12 59 118 29 47 9 86 136 8 33 7 121 5 120 45 4 265 1 4 mounting holes Two L shaped Mounting Brackets Two plates Bracket material Steel Four M3 5 Phillips pan head screws Four M8 Allen head bolts Two M5 Allen head bolts 115 182 185 9 155 8 24 24 Laser position 81 9 90 9 R110 12 52 Two R3 3 211 5 60 6 Mounting Screw Holes Four M6 Safety Laser Scanner with L shaped Mounting Bracke...

Page 10: ...oles Four 6 dia Safety Laser Scanner with L shaped Mounting Brackets Inward Bracket Mounting OS3101 2 PN S OS3101 BKT 84 6 mounting holes 211 5 120 Mounting Screw Holes Bracket material Aluminum Four M6 Allen head bolts Rear Surface Mounting Bracket 90 9 182 155 8 194 300 160 Two Brackets 38 2 8 2 84 211 5 Six M6 60 120 Laser position 81 9 Safety Laser Scanner with L shaped Mounting Brackets and R...

Page 11: ...11 OS3101 Mounting Screw Holes Four 12 7 dia Four M12 165 1 165 1 190 5 209 6 209 6 203 2 250 8 235 637 2 79 2 127 4 68 9 275 6 148 12 7 68 9 Ten 6 3 dia Bracket material Steel Mounting Stand OS3101 MT ...

Page 12: ...haped Mounting Brackets and Mounting Stand OS3101 2 PN S OS3101 BKT OS3101 MT The length depends on the model as shown in the following table Nameplate L 30 56 90 OS3101 CBL 10PT Model L OS3101 CBL 20PT OS3101 CBL 30PT 1 000 300 0 2 000 300 0 3 000 300 0 Round vinyl insulated cable 10 mm dia max black 15 conductors conductor cross section 0 3 mm2 outside diameter of insulation 1 5 mm standard leng...

Page 13: ...ility to solve problems relating to the subject matter and work Compliance with the safety standards for the OS3101 s specific application and installation is possible only when it is used installed maintained and operated safely Each of these steps should be fully confirmed by the customer who purchases the OS3101 the person or persons who install it and the employer of the operator of the OS3101...

Page 14: ... control outputs to build the safety system Using only one control output may result in serious injury due to a malfunction in the output circuit The protective area should be co rrectly defined and the parameters related to the protective area should be correctly set in order to use the protective functions of the OS3101 Whenchangingtheresponsetimeof theOS3101 thesafetydistance should be recalcul...

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