Omron HL-5000 - Manual Download

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HL-5000

Characteristics

Note: 1. The above figures are initial values.

2. The above characteristics may vary depending on the model. For

further details, contact your OMRON sales representative.

* The values are calculated at an operating temperature of +5

C to +35

C, and

an operating humidity of 40% to 70%RH. Contact your OMRON sales
representative for more detailed information on other operating environments.

Engineering Data

Electrical Durability (cos dia. =1)

(Operating temperature: +5

C to +35

Operating humidity: 40% to 70%RH)

Structure and Nomenclature

Structure

Contact Form

Degree of protection

IP65

Durability

Mechanical

10,000,000 operations min. (under
rated conditions)

Electrical

See the following

Electrical Durability

Operating speed

5 mm/s to 0.5 m/s

Operating
frequency

Mechanical

120 operations/min

Electrical

30 operations/min

Insulation resistance

100 M

min. (at 500 VDC)

Contact resistance

25 m

max. (initial value)

Dielectric strength

1,000 VAC, 50/60 Hz for 1 min between
terminals of the same polarity

1,500 VAC, 50/60 Hz for 1 min between
current-carrying metal parts and ground

1,500 VAC, 50/60 Hz for 1 min between
each terminal and non-current-carrying
metal part

Rated frequency

50/60 Hz

Vibration
resistance

Malfunction

10 to 55 Hz, 1.5-mm double amplitude

Shock
resistance

Destruction

1,000 m/s

min.

Malfunction

300 m/s

min.

Ambient operating
temperature

−

C to +65

C (with no icing)

Ambient operating
humidity

35% to 95%RH

Weight

Approx. 130 to 190 g

1,000

500

Switching current (A)

Operating frequency:
30 operations/min
125 VAC (cos dia. = 1)

Dur

ability (x 10

oper

ations)

Cover

Resin roller

Lever

Head

Built-in switch

Connector

3 (NO)

2 (NC)

(NO) 4

(NC) 1

http://www.ia.omron.com/

Summary of Contents for HL-5000 -

Page 1: ...terminal M5 tapping on the rear side conforming to various standards When placing an order add the code to the model number to indicate if ground terminal M5 tapping on the rear side is required G with ground terminal M5 tapping on the rear side Specifications Approved Standards Note Ask your OMRON representative for information on approved models Ratings Note 1 The above figures are for steady st...

Page 2: ...echanical 120 operations min Electrical 30 operations min Insulation resistance 100 MΩ min at 500 VDC Contact resistance 25 mΩ max initial value Dielectric strength 1 000 VAC 50 60 Hz for 1 min between terminals of the same polarity 1 500 VAC 50 60 Hz for 1 min between current carrying metal parts and ground 1 500 VAC 50 60 Hz for 1 min between each terminal and non current carrying metal part Rat...

Page 3: ...o 5 2 dia 0 2 0 mounting holes Roller Lever HL 5000 Adjustable up to 30R to 75R 4 1 60 6 21 4 65 7 0 8 60 3 0 8 51 3 0 8 15 5 Three M3 19 16 5 39 5 0 8 32 2 17 5 dia 6 6 1 M5 12 Allen head bolt M5 16 Allen head bolt 50 0 2 1 Resin roller 2 The head can be mounted in any of the four directions Adjustable Roller Lever HL 5030 4 1 60 6 21 4 62 8 0 8 53 4 0 8 15 5 145 max 19 16 5 2 3 dia 160 1 M5 12 A...

Page 4: ...minals are available 3 After inserting the solderless terminal into the Switch tighten the terminal screws securely 4 After wiring the Limit Switch insert the rubber connector into the groove of the box securely 5 Tighten the three mounting screws evenly The optimum tightening torque for each screw is 0 49 to 0 59 N m Applicable Lead Wires Note Do not use wires containing silicone otherwise a cont...

Page 5: ...tuator loosen the Allen head bolt on the side of the actuator lever Then the actuator can be set at any angle Head Direction Change HL 5000 HL 5030 HL 5050 HL5200 To change the head direction loosen the two mounting screws Then the head can be changed at 90 increments in one of four directions The head of the HL 5200 can be mounted in two directions only Refer to the following illustration 24 0 15...

Page 6: ... Switch or modify the Switch Doing so may result in insulation failures housing damage or physical injuries Be sure to evaluate the Switch under actual working conditions after installation Do not apply oil grease or other lubricants to the moving parts of the actuator otherwise the actuator may not operate correctly Furthermore intrusion of oil grease or other lubricants inside the Switch may red...

Page 7: ...actuator is constantly pressed it will fail quickly and reset faults may occur Inspect the Limit Switch periodically and replace it as required Mechanical Conditions for Switch Selection The actuator must be selected according to the operating method Refer to page 9 Check the operating speed and switching frequency 1 If the operating speed is extremely low the switching of the movable contact will...

Page 8: ...oblem at high DC voltages it may be more effective to connect a capacitor and resistor across the contacts rather than the load Performing testing to determine the most suitable method O O The operating time will be greater if the load is a re lay or solenoid Connecting the CR circuit in parallel to the load is effective when the power supply voltage is 24 or 48 V and in parallel to the contacts w...

Page 9: ...re selecting the model Be sure to install the Switch so that the Switch is free from dust or metal powder The actuator and the switch casing must be protected from the accumulation of dust or metal powder Do not use the Switch in locations where the Switch is exposed to hot water at a temperature greater than 60 C or steam Do not use the Switch under temperatures or other environmental conditions ...

Page 10: ...silicon oxide accumulates on the contacts contact interference can occur and can interfere with the device Before using a Switch test it under actual application conditions including the environment and operating frequency to confirm that no problems will occur in actual Outdoor Use If the Limit Switch is used in places with sludge or dust powder spray make sure that the mechanical parts are seale...

Page 11: ...racteristics of the actuator If a roller arm lever actuator is used do not attempt to actuate the Limit Switch in the direction shown below Do not modify the actuator to change the OP With the long actuator of an Adjustable Roller Lever Switch the following countermeasures against lever shaking are recommended 1 Make the rear edge of the dog smooth with an angle of 15 to 30 or make it in the shape...

Page 12: ...ever Lock Models Note Design the shape of the dog so that it does not come in contact with the other roller lever when the actuator is inverted Dog speed 0 5 m s max standard speed Dog speed 0 5 m s V 2 m s high speed θ φ V max m s y 45 45 0 5 0 5 to 0 8 TT 50 40 0 6 0 5 to 0 8 TT 60 to 55 30 to 35 1 3 0 5 to 0 7 TT 75 to 65 15 to 25 2 0 5 to 0 7 TT Dog speed 0 5 m s max Dog speed 0 5 m s min θ φ ...

Page 13: ...nufacturer of the system concerning maintenance and repairs Other The standard material for the switch seal is nitrile rubber NBR which has superior resistance to oil Depending on the type of oil or chemicals in the application environment however NBR may deteriorate e g swell or shrink Confirm performance in advance The correct Switch must be selected for the load to ensure contact reliability Re...

Page 14: ... may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this catalog Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems...

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