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2007.3

OMRON Corporation

Industrial Automation Company

http://www.ia.omron.com/

(c)Copyright OMRON Corporation 2007   All Rights Reserved. 

In the interest of product improvement, specifications are subject to change without notice.

Read and Understand This Catalog

Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or 
comments.  

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if 
specifi ed) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR 
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE 
HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL 
OTHER WARRANTIES, EXPRESS OR IMPLIED.  

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL 
LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR 
STRICT LIABILITY.  

In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.  

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS 
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT 
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.  

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's 
application or use of the product. 
  
At the customer's request, OMRON will provide applicable third party certifi cation documents identifying ratings and limitations of use that apply to the 
products. This information by itself is not suffi cient for a complete determination of the suitability of the products in combination with the end product, 
machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible 
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety  

equipment, and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.  

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE 
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND 
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifi cations and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when signifi cant construction changes are made. 
However, some specifi cations of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fi x 
or establish key specifi cations for your application on your request. Please consult with your OMRON representative at any time to confi rm actual 
specifi cations of purchased product.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

ERRORS AND OMISSIONS

The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, 
typographical, or proofreading errors, or omissions.

PERFORMANCE DATA

 

Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent 
the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON 
Warranty and Limitations of Liability.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

COPYRIGHT AND COPY PERMISSION

This catalog shall not be copied for sales or promotions without permission.

This catalog is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this 
catalog in any manner, for any other purpose. If copying or transmitting this catalog to another, please copy or transmit it in its entirety.

Summary of Contents for HL-5000 -

Page 1: ...terminal M5 tapping on the rear side conforming to various standards When placing an order add the code to the model number to indicate if ground terminal M5 tapping on the rear side is required G with ground terminal M5 tapping on the rear side Specifications Approved Standards Note Ask your OMRON representative for information on approved models Ratings Note 1 The above figures are for steady st...

Page 2: ...echanical 120 operations min Electrical 30 operations min Insulation resistance 100 MΩ min at 500 VDC Contact resistance 25 mΩ max initial value Dielectric strength 1 000 VAC 50 60 Hz for 1 min between terminals of the same polarity 1 500 VAC 50 60 Hz for 1 min between current carrying metal parts and ground 1 500 VAC 50 60 Hz for 1 min between each terminal and non current carrying metal part Rat...

Page 3: ...o 5 2 dia 0 2 0 mounting holes Roller Lever HL 5000 Adjustable up to 30R to 75R 4 1 60 6 21 4 65 7 0 8 60 3 0 8 51 3 0 8 15 5 Three M3 19 16 5 39 5 0 8 32 2 17 5 dia 6 6 1 M5 12 Allen head bolt M5 16 Allen head bolt 50 0 2 1 Resin roller 2 The head can be mounted in any of the four directions Adjustable Roller Lever HL 5030 4 1 60 6 21 4 62 8 0 8 53 4 0 8 15 5 145 max 19 16 5 2 3 dia 160 1 M5 12 A...

Page 4: ...minals are available 3 After inserting the solderless terminal into the Switch tighten the terminal screws securely 4 After wiring the Limit Switch insert the rubber connector into the groove of the box securely 5 Tighten the three mounting screws evenly The optimum tightening torque for each screw is 0 49 to 0 59 N m Applicable Lead Wires Note Do not use wires containing silicone otherwise a cont...

Page 5: ...tuator loosen the Allen head bolt on the side of the actuator lever Then the actuator can be set at any angle Head Direction Change HL 5000 HL 5030 HL 5050 HL5200 To change the head direction loosen the two mounting screws Then the head can be changed at 90 increments in one of four directions The head of the HL 5200 can be mounted in two directions only Refer to the following illustration 24 0 15...

Page 6: ... Switch or modify the Switch Doing so may result in insulation failures housing damage or physical injuries Be sure to evaluate the Switch under actual working conditions after installation Do not apply oil grease or other lubricants to the moving parts of the actuator otherwise the actuator may not operate correctly Furthermore intrusion of oil grease or other lubricants inside the Switch may red...

Page 7: ...actuator is constantly pressed it will fail quickly and reset faults may occur Inspect the Limit Switch periodically and replace it as required Mechanical Conditions for Switch Selection The actuator must be selected according to the operating method Refer to page 9 Check the operating speed and switching frequency 1 If the operating speed is extremely low the switching of the movable contact will...

Page 8: ...oblem at high DC voltages it may be more effective to connect a capacitor and resistor across the contacts rather than the load Performing testing to determine the most suitable method O O The operating time will be greater if the load is a re lay or solenoid Connecting the CR circuit in parallel to the load is effective when the power supply voltage is 24 or 48 V and in parallel to the contacts w...

Page 9: ...re selecting the model Be sure to install the Switch so that the Switch is free from dust or metal powder The actuator and the switch casing must be protected from the accumulation of dust or metal powder Do not use the Switch in locations where the Switch is exposed to hot water at a temperature greater than 60 C or steam Do not use the Switch under temperatures or other environmental conditions ...

Page 10: ...silicon oxide accumulates on the contacts contact interference can occur and can interfere with the device Before using a Switch test it under actual application conditions including the environment and operating frequency to confirm that no problems will occur in actual Outdoor Use If the Limit Switch is used in places with sludge or dust powder spray make sure that the mechanical parts are seale...

Page 11: ...racteristics of the actuator If a roller arm lever actuator is used do not attempt to actuate the Limit Switch in the direction shown below Do not modify the actuator to change the OP With the long actuator of an Adjustable Roller Lever Switch the following countermeasures against lever shaking are recommended 1 Make the rear edge of the dog smooth with an angle of 15 to 30 or make it in the shape...

Page 12: ...ever Lock Models Note Design the shape of the dog so that it does not come in contact with the other roller lever when the actuator is inverted Dog speed 0 5 m s max standard speed Dog speed 0 5 m s V 2 m s high speed θ φ V max m s y 45 45 0 5 0 5 to 0 8 TT 50 40 0 6 0 5 to 0 8 TT 60 to 55 30 to 35 1 3 0 5 to 0 7 TT 75 to 65 15 to 25 2 0 5 to 0 7 TT Dog speed 0 5 m s max Dog speed 0 5 m s min θ φ ...

Page 13: ...nufacturer of the system concerning maintenance and repairs Other The standard material for the switch seal is nitrile rubber NBR which has superior resistance to oil Depending on the type of oil or chemicals in the application environment however NBR may deteriorate e g swell or shrink Confirm performance in advance The correct Switch must be selected for the load to ensure contact reliability Re...

Page 14: ... may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this catalog Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems...

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