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Power Controllers

 G3PX

87

CT Unit

The CT Unit varies with the G3PX-series model. Use the following 
CT Units in combination with the G3PX models.

G3PX-2

@

0EH Series: G32X-CT

@@

G3PX-2

@

0EHN Series: G32X-CT

@@

HN

G3PX-2

@

0EC Series: G32X-CT

@@

C

If any of the following models is used and the actual load current is 
50% of the maximum rated load current or lower, increase the 
number of turns of the wire around the CT Unit. 
G3PX-20EHN Series (multi-heater open circuit detective models)
G3PX-20EC Series (constant current)

For example, make two turns if the actual load current is 50% of the 
maximum rated load current and four turns if the actual load current 
is 25% of the maximum rated load current.

If the G3PX is a constant current model, do not increase the number 
of turns of the wire around the CT Unit excessively, otherwise the 
overcurrent detective function may operate by mistake.

External DUTY Adjuster

Use the External DUTY Adjuster with a resistance of 2 k

 or that 

with a resistance of 3 k

 according to the G3PX-series model in use. 

Refer to the following combinations.
G3PX-2

@

EH Series: G32X-V3K (3 k

)

G3PX-2

@

0EUN Series 

G3PX-2

@

0EC Series 

Base-up Function

If the model in use has the model number suffix “EUN,” the base-up 
function is available.

The base-up output of the G3PX with a temperature controller output 
of 0 mA (i.e., the temperature controller is turned off) and that of the 
G3PX with a temperature controller output of 4 mA are different from 
each other.

Power Device Cartridge

Do not apply power to the G3PX with the Power Device Cartridge 
dismounted.

Heater Open Circuit Detection

EH and EHN Models

The heater open circuit detective function is not available for detect-
ing the phase less than the following.

Power Supply

Single-phase Models Only

Do not apply 200 V to the 100-V terminals, otherwise the thermal 
fuse of the built-in transformer will be blown and the G3PX will not 
operate.

Others

It is not possible to use three single-phase models for three-phase 
load control. 

If three-phase power supply is used for single-phase models 
operating in parallel, make sure that the two phases supplied to all 
the single-phase models are the same.

Troubleshooting

Check the following if the G3PX does not operate or has difficulty in 
temperature control.

• The load does not turn on with 100% input.

Check the default internal ramp setting.

Also check the current limit adjuster if the G3PX is a constant DC 
model.

• The G3PX does not operate or is in abnormal operation.

Make sure that all input terminals are connected properly with no 
mistakes in polarity.

Make sure that the internal DUTY adjuster is not set to the farthest 
clockwise position.

Make sure that the frequency used by the G3PX (i.e., 50 or 60 Hz) 
is set properly. (This applies to the EC, and EHN models.)

• The G3PX malfunctions if the external adjusters are turned.

Make sure that the numbers on the external adjusters coincide with 
the corresponding terminal numbers on the G3PX.

Make sure that the 2-k

 and 3-k

 DUTY adjusters are connected 

correctly.

• Temperature control with a Voltage-output Temperature Controller 

is not smooth.

Make sure that the controlled soft-start up/down time has been 
adjusted properly. If not, turn the TIME adjuster counterclockwise 
to the minimum setting to reduce the controlled start-up/down time.

G3PX-20EH Series: 

π

/8 or less

G3PX-20EHN Series: Approx. 

π

/6 or less

Phase not detectable

DUTY

Make sure that the adjuster 
is set to the farthest 
clockwise position.

CUR LIM

External main setting

External duty setting

(Positive)

(Positive)

Note: 1, 2, 3, 5, 6, and 7 are terminal numbers 

of the G3PX.

TIME

TIME

Input signal

Reduce this period.

Input signal

Controlled 
soft-start 
up

Controlled 
soft-start 
up

Summary of Contents for G3PX

Page 1: ...and Incorporating Overcurrent Detecting and Single Heater Open Circuit Detecting Functions OMRON s unique design and carefully selected materials made it possible to produce a compact and lightweight...

Page 2: ...X Accessory for G3PX 2 Basic Model Name CT CT Unit 3 Length of Lead Wires 03 30 cm 10 100 cm 4 Series Blank Series for single heater open circuit detection HN Series for multiple heater open circuit d...

Page 3: ...h of the lead wires by adding a code to the model number as shown below G3PX 2 0EC CT03 CT with 30 cm long lead wires G3PX 2 0EC CT10 CT with 100 cm long lead wires 2 When ordering make sure that the...

Page 4: ...2 EHN G32X CT03HN 100 cm G32X CT10HN 30 cm G3PX 2 EC G32X CT03C 100 cm G32X CT10C Name Carry current Applicable models Model Power Device Cartridge 20 A G3PX 220E G32X A20 40 A G3PX 240E G32X A40 60 A...

Page 5: ...ange 0 to 95 Internal duty setting range 0 to 100 10 to 100 See note 1 0 to 100 External duty setting range 0 to 100 10 to 100 See note 1 0 to 100 Start up time See note 2 Approx 0 5 to 10 s See note...

Page 6: ...330 A within 1 cycle Constant current 3 max with 10 time increment of load value 3 max with 10 change of voltage Abnormality detection time 1 s max Voltage drop with output ON 1 6 V max RMS Leakage cu...

Page 7: ...100 60 40 20 G3PX EUN EH EHN Models Output voltage Input current mA G3PX EC Models G3PX EUN EH EHN Models Output voltage Input current mA 100 60 40 20 Output voltage Input current mA G3PX 2 0EUN Model...

Page 8: ...ent A Peak Inrush current A Peak G3PX 220E Models Energized time ms G3PX 240E Models G3PX 260E Models Energized time ms Energized time ms Note The above are possible on condition that the G3PX is in n...

Page 9: ...r Device Cartridge TIME adjuster for extended soft start time DUTY adjuster for internal slope setting ALARM adjuster for multiple heater open circuit detection OPEN indicator for multiple heater open...

Page 10: ...tinue operating with level indication 2 When EH EHN EC series models detect a short mode failure the SHORT indicator is lit and the SPDT relay output is ON Note When the G3PX detects a short mode fail...

Page 11: ...or the G3PX and the load Load 1 Load 2 Load 200 230 VAC 100 110 VAC 1 2 3 4 5 6 7 8 9 10 G3PX 250 4 5 G3PX 4 5 250 G3PX 600 Load 1 Load 2 4 to 20 mA 4 to 20 mA Impedance Note Two G3PX models can be co...

Page 12: ...ications No of G3PX E5 K 40 mA at 12 V 20 sets E5 N 20 mA at 12 V 20 sets 20 mA at 5 V 20 sets 10 mA at 5 V 20 sets 1 2 3 4 5 6 7 8 9 10 3 2 1 G3PX Load 1 Load 2 DUTY Note You can change the duty with...

Page 13: ...OPEN indicator is lit Stop turning the ALARM adjuster as soon as the indicator is lit to complete the setting 3 2 1 G3PX 1 2 3 4 5 6 7 8 9 10 3 2 1 Load 1 Load 2 DUTY G32X V3K or G32X V2K External DU...

Page 14: ...g as the controlled phase is approximately 1 6 or more in width 2 Be sure to prepare terminals 18 and 19 corresponding to the supply frequency of 50 Hz or 60 Hz Otherwise a setting error will result i...

Page 15: ...on the indented portions of the Power Device Cartridge as shown in the illustration below and pull up the Power Device Cartridge vertically Mounting The procedures for mounting the Power Device Cartr...

Page 16: ...nter screws of the G3PX with a tightening torque of 0 59 to 0 78 N m 6 Attach the terminal cover 7 Switch on the power and check the G3PX to be sure it works properly External Variable Resistor The G3...

Page 17: ...6 8 6 140 0 2 50 0 2 130 119 108 120 13 13 109 8 140 0 2 65 0 2 130 140 0 3 50 0 3 7 6 7 6 G3PX 220E Series G3PX 240E Series Mounting Holes Two M4 screws 70 max 130 max 150 max 130 max 65 0 2 85 max...

Page 18: ...0 2 50 30 9 5 24 35 14 55 40 17 G32X CT03 Series G32X CT10 Series Mounting Holes Two 4 5 dia or M4 holes 60 max see note 2 17 dia hole 15 dia see note 1 Note 1 Color of the hole EH Series Black EHN Se...

Page 19: ...input VOLTAGE IN Current input 4 to 20 mA DC CURRENT External duty setting 3 k B MAN DUTY SET 200 230 VAC 50 60 Hz 100 110 VAC 50 60 Hz 2 k B 2 W for EUN series models Internal contact configuration E...

Page 20: ...model 1 47 N m 40 A model 2 45 N m 60 A model 4 12 N m Terminal block Single phase model 0 98 N m Be sure to protect the terminals with the protective cover after wiring Wiring for Error Detection If...

Page 21: ...e Models Only Do not apply 200 V to the 100 V terminals otherwise the thermal fuse of the built in transformer will be blown and the G3PX will not operate Others It is not possible to use three single...

Page 22: ...no power control operation is possible Make sure that the load current is large enough Countermeasure 1 Adjust the CUR LIM adjuster so that the LED on the farthest right of the Level indicator is OFF...

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