background image

G3PJ

8

2. Removing Wires from the Terminal

Use the following procedure to remove wires from the terminal.
The same method is used to remove stranded wires, solid wires, and 
ferrules.

1.

Hold a flat-blade screwdriver at an angle and insert it into the 
release hole.

2.

With the flat-blade screwdriver still inserted into the release hole, 
remove the wire from the terminal insertion hole.

3.

Remove the flat-blade screwdriver from the release hole.

3. Recommended Ferrules and Crimp Tools
Recommended ferrules

Note: 1.

Make sure that the outer diameter of the wire is smaller than 
the inner diameter of the insulating sleeve of the 
recommended ferrule.

2.

Make sure that the ferrule processing dimensions conform 
to the following figure.

Recommended Flat-blade Screwdriver

Use a flat-blade screwdriver to connect and remove wires.
Use the following flat-blade screwdriver.
The following table shows manufacturers and models as of 2015/Dec.

Fuses

• Use a quick-burning fuse on the output terminals to prevent 

accidents due to short-circuiting. Use a fuse with equal or greater 
performance than those given in the following table.

Recommended Fuse Capacity

EMC Ditective Compliance

EMC direcives can be complied with under the following conditions.

1.

The G3PJ with Rated Load Voltage of 24 to 240 VAC (2

@@

model)

•  A capacitor must be connected to the load power supply.
•  The input cable must be less than 3 m.

2.

The G3PJ with Rated Load Voltage of 100 to 480 VAC (5

@@

model)

• A capacitor must be connected to the input power supply.
• A capacitor, varistor and toroidal core must be connected to the 

load power supply.

• The input cable must be less than 3 m.

Applicable 

wire

Ferrule 

Conduct 

length 

(mm)

Recommended ferrules

(mm

2

)

(AWG)

Phoenix Contact 

product

Weidmuller 

product

Wago product

0.25

24

8 AI0.25-8

H0.25/12

FE-0.25-8N-YE

0.34

22

8 AI0.34-8

H0.34/12

FE-0.34-8N-TQ

0.5

20

8 AI0.5-8

H0.5/14

FE-0.5-8N-WH

0.75

18

8 AI0.75-8

H0.75/14

FE-0.75-8N-GY

1

18

8 AI1-8

H1.0/14

FE-1.0-8N-RD

1.5

16

8 AI1.5-8

H1.5/14

FE-1.5-8N-BK

Recommended crimp tool

CRIMPFOX6

PZ6 roto

Variocrimp4

Flat-blade screwdriver

1

10 to 15˚

Wire

2

3

8 mm

2.1 mm max.

2.7 mm max.

Model

Manufacturer

XW4Z-00B

Omron

ESD 0.40

2.5

Wera

SZF 0.4

2.5

Phoenix Contact

0.4

2.5

75 302

Wiha

AEF.2.5

75

Facom

210-719

Wago

*1

*1.

Insulated types of Flat-blade Screw driver, strongly recommended 
to prevent from an electric shock.

SDI 0.4

2.5

75

Weidmuller

*1

98 20 25

KNIPEX

*1

Rated G3PJ output 

current

Applicable SSR

Fuse 

(IEC 60269-4)

15 A

G3PJ-

@

15B Series

32 A

25 A

G3PJ-

@

25B Series

Side

0.4 mm

2.5 mm dia.

2.5 mm

Front

LOAD

G3PJ

OUTPUT

INPUT

Recommended Capacitor (Film capacitor) : 1µF , 250VAC

3 m Max.

LOAD

G3PJ

OUTPUT

INPUT

Recommended Capacitor (Film capacitor) : 0.05µF , 500VAC (LOAD)

0.1µF ,  250VAC (INPUT)

Recommended Varistor : 470V, 1750A
Recommended Troidal core : NEC/TOKIN:ESD-R-25B or equivalent 

3 m Max.

Troidal core

Summary of Contents for G3PJ Series

Page 1: ...t have been certified for safety standards refer to your OMRON website Refer to Safety Precautions on page 5 Input terminal Output terminal Insulation method Operation indicator Rated input voltage Ze...

Page 2: ...C 50 60 Hz 75 to 528 VAC 50 60 Hz Close mounting 15 A Separate mounting 23 A 150 A 60 Hz 1 cycle 1 350A2 s G3PJ 525B PU Close mounting 25 A Separate mounting 27 A 220 A 60 Hz 1 cycle 6 600A2 s Model I...

Page 3: ...0 0 20 40 60 80 100 Ambient temperature C Load current A G3PJ 225B PU G3PJ 525B PU G3PJ 215B PU G3PJ 515B PU 30 20 0 20 40 60 80 100 Ambient temperature C 40 30 20 12 10 8 5 0 G3PJ 215B PU G3PJ 515B P...

Page 4: ...c r i c r e g g i r T Input side Input side Output side t i u c r i c r e g g i r T t i u c r i c t u p n I t i u c r i c t u p n I 2 M4 26 5 41 5 4 2 6 1 Note Without terminal cover 68 13 0 2 100 ma...

Page 5: ...during transportation or mounting Doing so may result in deterioration of performance malfunction or failure Operating and Storage Environments Do not use or store the G3PJ in the following locations...

Page 6: ...pull on it with excessive force Doing so may cause the wire disconnection Do not insert more than one wire into each terminal insertion hole To prevent wiring materials from smoking or ignition use t...

Page 7: ...it is too thin use a flat blade screwdriver in the same way as when connecting stranded wire Connecting Stranded Wires Use the following procedure to connect the wires to the terminal 1 Hold a flat bl...

Page 8: ...nnected to the load power supply The input cable must be less than 3 m 2 The G3PJ with Rated Load Voltage of 100 to 480 VAC 5 B model A capacitor must be connected to the input power supply A capacito...

Page 9: ...is measured at an ambient temperature of 40 C The G3PJ uses a semiconductor to switch the load This causes the temperature inside the control panel to increase due to heating resulting from the flow o...

Page 10: ...MEMO 10...

Page 11: ...CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Pr...

Page 12: ...L 60169 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 Regional Headquarters OMRON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Contact www ia omron c...

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