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E5EX–H

E5EX–H

13

 Beginning Control Operation

Temperature control is begun for the set values as soon as the pow-
er is turned on, and temperature control is carried out according to
the parameters that have been input. To operate the Temperature
Controller after all the parameters are input, turn the power off once
and then on again.

Auto-tuning

When the AT key is pressed for 1 second or more, the Temperature
Controller automatically starts tuning the PID constants. While auto-
tuning is taking place, the auto-tuning indicator on the front panel will
flash. The Temperature Controller executes control based on the
set PID constants (factory set to P = 40

°

C, I = 240 seconds, and D =

60 seconds) until the temperature of the controlled system reaches
the set temperature. After that, the Temperature Controller automat-
ically adjusts the PID constants using the limit cycle method. After
the automatic tuning of the PID constants has been completed, the
auto-tuning display goes out.

Auto-tuning can be carried out regardless of whether the Tempera-
ture Controller is performing reverse (heating) or normal (cooling)
operation. To stop auto-tuning, hold down the AT key again for 1

second or more. Automatic tuning can be executed at any time: on
power up, while the temperature is rising, and after the control ac-
tion has stabilized.

Set
temperature

Old PID
constants

Limit Cycle Method

New PID constants

AT indicator blinks

AT key is pressed

Limit cycle method:
The optimum PID constants are calculated by this method by vary-
ing the control output variable and generating external oscillation.

 Advanced PID Control

Advanced PID control with two degrees of freedom adds a feed-for-
ward (FF) loop to the conventional PID controller. Whereas the con-
ventional PID controller responds to disturbance (d) to quickly
achieve stability, it overshoots the target because it lacks sufficient
control, as shown below.

This is prevented in advanced PID control because the feed-for-
ward loop is not affected by disturbance. Here, the feed-forward
loop operates from the target value (r) to achieve fast response with-
out overshooting.

+

+

+

+

y

d

r

FF

PID

Control 
object

Normal 
PID 
operation

E5EX–H

If response to target value improves, response to external 
disturbances degrades.

If response to external disturbances value improves, re-
sponse to target value degrades.

Excellent response to both target value and external 
disturbances.

Summary of Contents for E5EX-H

Page 1: ...dered by adding F to the end of the model number Example E5EX AH F The scale indication switch will then be set to F prior to shipment from the factory Temperature Controllers Model E5EX AH Control Output Units Output Relay output SSR output Voltage output for driving SSR 12 VDC NPN 24 VDC NPN 24 VDC PNP Model E53 R E53 S E53 Q E53 Q3 E53 Q4 Current Transformers Hole diameter 5 8 mm 12 0 mm Model ...

Page 2: ...er heights 11 mm and 8 mm Other functions Upper and lower limits for set value Key protection Input shift Display unit selection C F Normal and reverse output selection Watchdog timer function Detects failures in the CPU and restores the CPU Approved standards UL File No E68481 CSA File No LR59623 SEV Control Output Unit Ratings Relay Output Unit E53 R SPDT 5 A 250 VAC resistive load SSR Output Un...

Page 3: ...G 10 min each in X Y and Z directions Mechanical durability 10 to 55 Hz 0 75 mm double amplitude 2 hrs each in X Y and Z directions Shock Malfunction durability 100 m s2 3 times each in 6 directions Mechanical durability 300 m s2 3 times each in 6 directions Ambient temperature Operating 10 to 55 C Storage 25 to 65 C Humidity 35 to 85 Memory protection Non volatile memory Enclosure ratings Front p...

Page 4: ...ignated to start auto tuning Press this key for 1 second or more during auto tuning to stop auto tuning Up Key When pressed increases the set temperature or other parameters Successively increases the value when held down Down Key When pressed decreases the set tem perature or other parameters Succes sively decreases the value when held down Display Key Use this key when shifting the dis play to t...

Page 5: ...down the hook with your finger 2 Connect a Control Output Unit to the vacant socket on one of the printed circuit boards see the figure below A white square is marked on the Control Output Unit Be sure to install the Unit with this marking facing the direction indicated by the arrow in the figure below Mount the Control Output Unit with this mark facing the di rection indicated by the arrow To rem...

Page 6: ...J 100 to 850 100 to 1 500 4 T 200 to 400 300 to 700 5 E 0 to 600 0 to 1 100 6 JPt100 99 9 to 450 0 99 9 to 800 0 7 Pt100 99 9 to 450 0 99 9 to 800 0 8 L 100 to 850 100 to 1 500 9 U 200 to 400 300 to 700 JPt100 100 C 139 16 Ω JIS Japan Industrial Standard Pt100 100 C 138 5 Ω DIN JIS Operating Mode Selector SW201 FUNCTION This DIP switch selects the operational aspects listed in the follow ing table...

Page 7: ...ower limit alarm with standby sequence 3 X Platinum resistance thermometer 99 9 to 999 9 8 Event alarm 1 Y 0 9 Proportional alarm pro See Note 2 Note 1 If a negative value is set as X operation will be as follows Lower limit alarm Upper limit alarm Proportional alarm X X X SP SP SP 2 The alarm mode selector can be used to select the proportional alarm mode The proportional alarm function is initia...

Page 8: ...t PID constants Setting limits control peri od hysteresis heater cur rent heater burnout set ting Control output variable temperature sensor type alarm mode Level 0 In this mode parameters such as the alarm values PID constants and input shift values can be set or changed When these parame ters are being set or changed the new values are displayed on the SV display The parameter to be manipulated ...

Page 9: ...etting is 60 seconds Input Shift in 5 When pin 3 on the internal operating mode selector DIP switch SW201 is set to the ON position the input shift function can be used This function is used to shift the temperature display from the measured value by a desired value as illustrated by the examples in the following table Input shift value Temperature measured by sensor Displayed temperature 0 withou...

Page 10: ... in a range from 1 to 99 seconds in units of 1 second The factory setting is 20 seconds When a Voltage Output Unit is used it is recommended that the control period be set to 20 seconds or less ideally about 2 seconds so that the control action can be performed more accu rately Control output ON OFF 20 seconds When control period is set to 20 seconds Heater Burnout Alarm ct hb Set a burnout curren...

Page 11: ...and heater burnout alarm value can be set or changed Any of these parameters can be selected by pressing dis play key the required number of times as follows Upper limit value of tem perature setting range Lower limit value of temper ature setting range Hysteresis Press a Press a Press a Press a Press a 5l l 5l h hys ct hb Heater current Heater burnout alarm Of the above parameters only the hyster...

Page 12: ... a range of 0 0 to 100 0 Temperature Sensor in t When in t is displayed on the PV display a message identifying the selected temperature sensor i e the present setting of the tem perature sensor selector SW206 is displayed on the SV display The following table shows the messages that may be displayed Display Sensor r pr R 5 pr S k ca K j ic J t cc T e cr E jpt JPt100 pt Pt100 l ic L u cc U Meets J...

Page 13: ... cooling operation To stop auto tuning hold down the AT key again for 1 second or more Automatic tuning can be executed at any time on power up while the temperature is rising and after the control ac tion has stabilized Set temperature Old PID constants Limit Cycle Method New PID constants AT indicator blinks AT key is pressed Limit cycle method The optimum PID constants are calculated by this me...

Page 14: ...not made by turning power off once and on again OFF OFF When the J thermocouple is used however this error message is not displayed until the temperature has risen above the set temperature range by more than 70 C When the temperature resistance thermometer is used this message is displayed when the temperature has fallen to 99 9 C The Temperature Controller displays the following error message in...

Page 15: ...ust be separated from pow er lines and load lines Use the specified compensating conductors for thermocouples When using a thermocouple as the temperature sensor attach the short circuit bar shown in the terminal block diagram on the hous ing Use lead wires having a small resistance for temperature resis tance thermometers Be sure to remove the short circuit bar from the terminals when a temperatu...

Page 16: ...n Phone 06 282 2500 Fax 06 282 2749 Telex 522 2484 OMRONO J ALL DIMENSIONS SHOWN ARE IN MILLIMETERS To convert millimeters into inches multiply by 0 03937 To convert grams into ounces multiply by 0 03527 Cat No H49 E1 1 In the interest of product improvement specifications are subject to change without notice Printed in Japan 0590 3M 0590 ...

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