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Summary of Contents for E5CD

Page 1: ...ture Sensors for Packaging Machines Next Generation Digital Temperature Controllers E5CD 48 48 mm and E5ED 48 96 mm Lineup of Push In Plus technology that reduce wiring work E5CD B 48 48 mm and E5ED B 48 96 mm Optimize Control by Detecting Status Changes Easily Satisfy Both Productivity and Quality Temperature Sensors Ferrule terminal type added ...

Page 2: ...er to your OMRON website 48 48 mm Push In Plus Terminal Blocks E5CD B Auxiliary Outputs E5CD 2 independent outputs Auxiliary Outputs E5CD B 2 outputs Transfer Output None 1 Bar displays E5CD E5CD B Adaptive Control Automatic Filter Adjustment Water cooling Output Adjustment Indication Data Power ON Time Ambient Temperature Output ON OFF Count Sensor Input Dual displays PV SV 4 digit displays Unive...

Page 3: ...ions E5CD 48 48 mm Control output 1 Control output 2 RX Relay output None QX Voltage output for driving SSR None CX Linear current output None 2 2 independent outputs A 100 to 240 VAC D 24 VAC DC 6 Screw terminal blocks with E53 COV23 Terminal Cover draw out structure M Universal input HBalarmand HS alarm Communications Event inputs Transfer Output 000 1 001 1 2 1 002 1 RS 485 2 004 RS 485 2 2 006...

Page 4: ...e Options E5CD 48 48 mm Control output 1 Control output 2 RX Relay output None QX Voltage output for driving SSR None CX Linear current output None 2 2 independent outputs A 100 to 240 VAC D 24 VAC DC B Push In Plus terminal block M Universal input HBalarmand HS alarm Communications Event inputs Transfer Output 000 1 001 1 2 1 002 1 RS 485 2 004 RS 485 2 2 006 2 Provided 1 This option can be selec...

Page 5: ... Adapter Note This Mounting Adapter is provided with the Digital Temperature Controller DIN Track Mounting Adapter Cannot be used on a Push In Plus terminal block type Front Covers Draw out Jig Cannot be used on a Push In Plus terminal block type CX Thermo Support Software Note CX Thermo version 4 66 or higher is required for the E5CD CX Thermo version 4 67 or higher is required for the E5CD B For...

Page 6: ...ct input specifications Contact input ON 1 kΩ max OFF 100 kΩ min Non contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Current flow Approx 7 mA per contact Transfer Output Number of outputs 1 depends on model Transfer output type Output specifications Current output 4 to 20 mA DC Load 500 Ω Resolution Approx 10 000 Linear voltage output 1 to 5 V DC Load 1 kΩ min Resolution...

Page 7: ...perature sensor Sensor specification Pt100 JPt100 K J T E L U N R S B C W PLII 10 to 70 C 60 to 120 C 115 to 165 C 140 to 260 C 2300 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0 100 200 2300 1800 1700 1700 1300 1300 1300 850 850 850 600 500 0 500 0 500 0 400 0 400 400 0 400 400 0 260 120 165 100 0 100 0 90 0 0 0 0 0 0 0 0 0 0 0 0 0 20 0 100 20 0 100 200 199 9 ...

Page 8: ...dby sequence A standby sequence is added to the lower limit alarm 3 6 8 Absolute value upper limit The alarm will turn ON if the process value is larger than the alarm value X regardless of the set point 9 Absolute value lower limit The alarm will turn ON if the process value is smaller than the alarm value X regardless of the set point 10 Absolute value upper limit with standby sequence A standby...

Page 9: ...Temperature Controllers User s Manual Cat No H224 for information on the operation of the standby sequence 7 Refer to the E5 D Digital Temperature Controllers User s Manual Cat No H224 for information on the loop burnout alarm LBA 8 Refer to the E5 D Digital Temperature Controllers User s Manual Cat No H224 for information on the PV change rate alarm 9 When heating cooling control is performed the...

Page 10: ...to 999 9 C or F in units of 0 1 C or F Analog input 0 1 to 999 9 FS in units of 0 1 FS Integral time I for cooling 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 4 Derivative time D for cooling 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 4 For adaptive control SP response proportional band Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F SP response integ...

Page 11: ...ble to the Digital Temperature Controller Ambient operating temperature 0 to 55 C with no condensation or icing Ambient operating humidity 10 to 80 Storage temperature 20 to 60 C with no condensation or icing Storage humidity 10 to 80 Altitude 2 000 m max Weight Approx 120 g Transmission line connection method RS 485 Multidrop Communications RS 485 two wire half duplex Synchronization method Start...

Page 12: ...3 and 4 B A RS 485 EV3 EV4 18 13 14 15 16 V 17 006 Event inputs 1and 2 and transfer output EV1 EV2 I Transfer Output The E5CD is set for a K type thermocouple input type 5 by default An input error s err will occur if the input type setting does not agree with the temperature sensor Check the input type Relay output 250 VAC 3 A resistive load Voltage output for driving SSR 12 VDC 21 mA Linear curr...

Page 13: ...85 CT1 Transfer Output EV2 EV1 EV2 EV1 EV4 EV3 CT1 CT1 B A RS 485 B A RS 485 13 14 15 16 9 10 11 12 13 14 15 16 8 6 7 8 Pt A B B mA 7 6 V V TC I 6 7 8 6 7 8 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 Use non voltage inputs for the event inputs The polarity for a non contact input is indicated by Relay output 250 VAC 3 A resistive load Voltage output for driving SSR 12 ...

Page 14: ...g space between Controllers To mount the Controller so that it is waterproof insert the water proof packing onto the Controller When two or more Controllers are mounted make sure that the surrounding temperature does not exceed the allowable operat ing temperature specified in the specifications Use a control panel thickness of 1 to 3 mm if the Y92A 48N and a USB Serial Conversion Cable are used t...

Page 15: ... Terminal Cover separately if it becomes lost or damaged Waterproof Packing Y92S P8 for DIN 48 48 The Waterproof Packing is provided with the Digital Temperature Controller Order the Waterproof Packing separately if it becomes lost or damaged The Waterproof Packing can be used to achieve an IP66 degree of protection Deterioration shrinking or hardening of the waterproof packing may occur depending...

Page 16: ... Maximum continuous heater current 50 A 50 60 Hz Number of windings 400 2 Winding resistance 18 2 Ω Thru current Io A r m s 1 10 100mA 1 10 100 1 000A 100V Frequency 50 Hz Distortion factor 10 3 1 100Ω RL 10Ω 10 1 100mV 10 1 100μV 10 1kΩ Output voltage Eo V r m s E54 CT1L 5 8 dia Filler epoxy Case PBT Shrinkable tube Two 3 5 dia Cable AWG18 25 2 5 115 5 8 21 10 5 40 30 5 15 10 Mark yellow 12 ...

Page 17: ... or E54 CT3L Maximum continuous heater current 120 A 50 60 Hz Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A Number of windings 400 2 Winding resistance 8 0 8 Ω Thru current Io A r m s 1 10 100mA 1 10 100 1 000A 100V Frequency 50 Hz Distortion factor 10 3 1 1kΩ 100Ω 50Ω RL 10Ω 500Ω 10 1 100mV 10 1 100μV 10 Output voltage Eo V r m s Filler epoxy Case PBT Cable...

Page 18: ... CIFQ2 USB Serial Conversion Cable if you use the Y92F 45 Adapter To use the USB Serial Conversion Cable to make the settings do so before you mount the Digital Temperature Controller in the panel 4 You cannot use it together with the Y92F 49 Adapter that is enclosed with the Controller 50 61 3 5 38 48 80 5 Y92F 52 Mounting Example Note This Adapter cannot be used together with the Terminal Cover ...

Page 19: ... 2 87 7 The Mounting Adapter is provided with the Digital Temperature Controller Order this Adapter separately if it becomes lost or damaged This Front Cover is soft type It is able to operate the controller with using this cover This Front Cover is hard type Please use it for the mis operation prevention etc 55 5 43 6 35 2 Use this Draw out Jig to remove the interior body of the Digital Temperatu...

Page 20: ...your OMRON website 48 96 mm Push In Plus Terminal Blocks E5ED B Three level Display PV SV and MV displayed at the same time E5ED E5ED B Auxiliary Outputs 4 Bar displays Sensor Input 4 digit displays Universal input Thermocouple Pt Analog current voltage Indication Accuracy Thermocouple input 0 3 PV Pt input 0 2 of PV Analog input 0 2 of FS Sampling Period 50 ms Event Inputs None 2 4 Control Output...

Page 21: ...ol output 2 RX Relay output None QX Voltage output for driving SSR None CX Linear current output None QR Voltage output for driving SSR Relay output RR Relay output Relay output 4 4 auxiliary outputs 1 and 2 with same common and auxiliary outputs 3 and 4 with same common A 100 to 240 VAC D 24 VAC DC 6 Screw terminal blocks with E53 COV24 Terminal Cover draw out structure M Universal input HBalarma...

Page 22: ...Control output 2 RX Relay output None QX Voltage output for driving SSR None CX Linear current output None QR Voltage output for driving SSR Relay output RR Relay output Relay output 4 4 auxiliary outputs 1 and 2 with same common and auxiliary outputs 3 and 4 with same common A 100 to 240 VAC D 24 VAC DC B Push In Plus terminal block M Universal input HBalarmand HS alarm Communications Event input...

Page 23: ...ng Adapter is provided with the Digital Temperature Controller Current Transformers CTs Lead wires are included with these CTs If UL certification is required use these CTs Draw out Jig Cannot be used on a Push In Plus terminal block type CX Thermo Support Software Note CX Thermo version 4 66 or higher is required for the E5ED CX Thermo version 4 67 or higher is required for the E5ED B For the sys...

Page 24: ...ut ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Current flow Approx 7 mA per contact Transfer Output Number of outputs 1 depends on model Transfer output type Output specifications Current output 4 to 20 mA DC Load 500 Ω Resolution Approx 10 000 Linear voltage output 1 to 5 V DC Load 1 kΩ min Resolution Approx 10 000 Setting method Digital setting using front panel keys Indication ...

Page 25: ...mperature sensor Sensor specification Pt100 JPt100 K J T E L U N R S B C W PLII 10 to 70 C 60 to 120 C 115 to 165 C 140 to 260 C 2300 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0 100 200 2300 1800 1700 1700 1300 1300 1300 850 850 850 600 500 0 500 0 500 0 400 0 400 400 0 400 400 0 260 120 165 100 0 100 0 90 0 0 0 0 0 0 0 0 0 0 0 0 0 20 0 100 20 0 100 200 199 9...

Page 26: ...dby sequence A standby sequence is added to the lower limit alarm 3 6 8 Absolute value upper limit The alarm will turn ON if the process value is larger than the alarm value X regardless of the set point 9 Absolute value lower limit The alarm will turn ON if the process value is smaller than the alarm value X regardless of the set point 10 Absolute value upper limit with standby sequence A standby...

Page 27: ... Temperature Controllers User s Manual Cat No H224 for information on the operation of the standby sequence 7 Refer to the E5 D Digital Temperature Controllers User s Manual Cat No H224 for information on the loop burnout alarm LBA 8 Refer to the E5 D Digital Temperature Controllers User s Manual Cat No H224 for information on the PV change rate alarm 9 When heating cooling control is performed th...

Page 28: ...ue 0 0 to 100 0 in units of 0 1 Alarm setting range 1999 to 9999 decimal point position depends on input type Influence of signal source resistance Thermocouple 0 1 C Ω max 100 Ω max Platinum resistance thermometer 0 1 C Ω max 10 Ω max Insulation resistance 20 MΩ min at 500 VDC Dielectric strength 3 000 VAC 50 60 Hz for 1 min between terminals of different charge Vibration Malfunction 10 to 55 Hz ...

Page 29: ...netic Field Strength EN 55011 Group 1 class A Noise Terminal Voltage EN 55011 Group 1 class A EMS EN 61326 1 6 ESD Immunity EN 61000 4 2 Electromagnetic Field Immunity EN 61000 4 3 Burst Noise Immunity EN 61000 4 4 Conducted Disturbance Immunity EN 61000 4 6 Surge Immunity EN 61000 4 5 Voltage Dip Interrupting Immunity EN 61000 4 11 ...

Page 30: ...ble to the Digital Temperature Controller Ambient operating temperature 0 to 55 C with no condensation or icing Ambient operating humidity 10 to 80 Storage temperature 20 to 60 C with no condensation or icing Storage humidity 10 to 80 Altitude 2 000 m max Weight Approx 120 g Transmission line connection method RS 485 Multidrop Communications RS 485 two wire half duplex Synchronization method Start...

Page 31: ...Control Output 2 21 mA Linear current output 0 to 20 mA DC 4 to 20 mA DC Load 500 Ω max Control output 1 Control output 2 Auxiliary outputs 1 2 3 4 23 24 11 12 19 20 21 22 9 10 2 7 8 17 5 6 3 4 1 13 14 15 16 18 35 36 31 32 33 34 29 25 26 27 28 30 2 1 2 no polarity 3 Input Power Supply 1 100 to 240 VAC 24 VAC DC 5 Sensor Temperature Analog Input V 23 V 24 22 TC 22 mA 23 22 23 24 Pt I 24 22 23 24 1 ...

Page 32: ...tput for Driving SSR 1 linear current Output Models with Voltage Output for Driving SSR and Relay Output Models with 2 Relay Outputs 2 Auxiliary Outputs 1 Control output Auxiliary outputs 1 2 3 4 Auxiliary output 2 Auxiliary output 1 Auxiliary output 4 Auxiliary output 3 no polarity 3 Input Power Supply 100 to 240 VAC 24 VAC DC 6 Options 5 Sensor Temperature Analog Input The E5ED B is set for a K ...

Page 33: ... Power supply Auxiliary outputs 3 4 Relay output 2 Front panel Setup Tool port No 3 display Manipulated value or other value Press O Key once to go to Adjustment Level Press O Key for at least 3 seconds to go to Initial Setting Level Operation indicators No 1 display No 2 display Temperature unit Front panel PV or specified parameter SP or specified parameter value Top View Top panel Setup Tool po...

Page 34: ...ecifications Use a control panel thickness of 1 to 3 mm if the Y92A 49N and a USB Serial Conversion Cable are used together Setup Tool ports are provided as standard feature Use these ports to connect a computer to the Digital Temperature Controller The E58 CIFQ2 USB Serial Conversion Cable is required to connect to the port on the top panel The E58 CIFQ2 USB Serial Conversion Cable and E58 CIFQ2 ...

Page 35: ...if it becomes lost or damaged The Waterproof Packing can be used to achieve an IP66 degree of protection Also keep the Port Cover on the front panel Setup Tool port of the E5ED E5ED B securely closed Deterioration shrinking or hardening of the waterproof packing may occur depending on the operating environment Therefore periodic replacement is recommended to ensure the level of waterproofing speci...

Page 36: ...minal block type Y92F 59 131 7 67 6 28 9 21 9 2 Waterproof Cover Y92A 49N for DIN 48 96 103 4 53 6 35 2 Use this Draw out Jig to remove the interior body of the Digital Temperature Controller from the case to perform maintenance without removing the terminal wiring ...

Page 37: ... Maximum continuous heater current 50 A 50 60 Hz Number of windings 400 2 Winding resistance 18 2 Ω Thru current Io A r m s 1 10 100mA 1 10 100 1 000A 100V Frequency 50 Hz Distortion factor 10 3 1 100Ω RL 10Ω 10 1 100mV 10 1 100μV 10 1kΩ Output voltage Eo V r m s E54 CT1L 5 8 dia Filler epoxy Case PBT Shrinkable tube Two 3 5 dia Cable AWG18 25 2 5 115 5 8 21 10 5 40 30 5 15 10 Mark yellow 12 ...

Page 38: ... or E54 CT3L Maximum continuous heater current 120 A 50 60 Hz Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A Number of windings 400 2 Winding resistance 8 0 8 Ω Thru current Io A r m s 1 10 100mA 1 10 100 1 000A 100V Frequency 50 Hz Distortion factor 10 3 1 1kΩ 100Ω 50Ω RL 10Ω 500Ω 10 1 100mV 10 1 100μV 10 Output voltage Eo V r m s Filler epoxy Case PBT Cable...

Page 39: ...S Key 3 Protect Level Calibration Level Manual Control Level Press the O Key for at least 1 s Press the O Key for at least 1 s or the S Key for at least 1 s 1 Used to set the MV manually Used for SP alarm values and other basic settings and monitoring Used to set protection for operations Used to change adjustment parameters PID constants adjustment sensitivity etc Press the O M Keys for at least ...

Page 40: ...ss the S Key 2 Displayed only for models with communications Changes are effective after cycling power or after a software reset Used with programless communications Power ON Adjustment Level Press the O Key less than 1 s Manual Control Level Adjustment Level Display Displayed only once when entering adjustment level AT Execute Cancel Communications Writing Heater Current 1 Value Monitor Heater Bu...

Page 41: ...Unit Standby Sequence Reset Auxiliary Output 1 Open in Alarm Auxiliary Output 2 Open in Alarm Auxiliary Output 3 Open in Alarm HB ON OFF Heater Burnout Latch Heater Burnout Hysteresis AT Calculated Gain α AT Hysteresis Limit Cycle MV Amplitude Automatic Display Return Time Alarm 1 Latch Alarm 2 Latch Alarm 3 Latch Move to Protect Level Time Cold Junction Compensation Method Alarm 1 ON Delay Alarm ...

Page 42: ...nues and operation is normal The value will appear in the display for the PV Refer to the E5 D Digital Temperature Controllers User s Manual Cat No H224 for information on the controllable range Above 9 999 e333 A D converter error There is an error in the internal circuits After checking the input error turn the power OFF then back ON again If the display remains the same the controller must be r...

Page 43: ...ions impossible or prevent alarm outputs resulting in property damage To maintain safety in the event of malfunction of the Digital Temperature Controller take appropriate safety measures such as installing a monitoring device on a separate line CAUTION Risk of Fire and Electric Shock a This product is UL listed as Open Type Process Control Equipment It must be mounted in an enclosure that does no...

Page 44: ... before supplying power to the Digital Temperature Controller If power is turned ON for the Digital Temperature Controller before turning ON power for the load tuning will not be performed properly and optimum control will not be achieved 12 During tuning ensure that the power for the load e g heater is ON If the power supply to the load e g heater is not turned ON during tuning tuning results wil...

Page 45: ...he temperature around the Digital Temperature Controller 2 The service life of electronic devices like Digital Temperature Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components Component service life is affected by the ambient temperature the higher the temperature the shorter the service life and the lower th...

Page 46: ...lance Tighten the screws to a torque of 0 29 to 0 39 N m Mounting the Terminal Cover E5CD only There are two models of Terminal Covers that you can use with the E5CD Slightly bend the E53 COV23 Terminal Cover to attach it to the terminal block as shown in the following diagram The Terminal Cover cannot be attached in the opposite direction Or you can use the E53 COV17 Terminal Cover Make sure that...

Page 47: ... shown in the figure 2 Place the Digital Temperature Controller on a table facing upward 3 Hold the rear case with your hand and slowly draw out the interior body in a vertical direction If you draw out the interior body horizontally while holding the Digital Temperature Controller in your hand the interior body will fall and may be damaged 3 Insert the new interior body into the rear case 1 When ...

Page 48: ...lade screwdriver in the same way as when connecting stranded wire Connecting Stranded Wires Use the following procedure to connect the wires to the terminal block 1 Hold a flat blade screwdriver at an angle and insert it into the release hole The angle should be between 10 and 15 If the flat blade screwdriver is inserted correctly you will feel the spring in the release hole 2 With the screwdriver...

Page 49: ...e Unit is in stable operation sensor input type K is selected for the Unit the positive and negative thermocouple input terminals of the Unit are short circuited and the ambient temperature is stable Should the Unit malfunction during the guarantee period OMRON shall repair the Unit or replace any parts of the Unit at the expense of OMRON Recommended wire Stripping length Ferrules not used 0 25 1 ...

Page 50: ...nction of E5 D Digital Temperature Controllers is recommended New models with ferrules to help reduce wiring work have been added to the previous models with M3 screw connections Temperature Sensors for Packaging Machines Refer to Safety Precautions for the E5CD E5ED Digital Temperature Controllers on page 43 Classification Description Model and appearance Temperature range Element type Conductor ...

Page 51: ...de Element type CA K Diameter D Length L 1 0 6 1 0 12 Code Terminal type A Exposed lead wires Code Terminal processing Y Y type crimp terminals for M3 0 F Ferrules Code Lead wire length M m Specify the M length in meters Range 0 5 1 2 m Protective tubing length L cm Specify the length in centimeters within the following range Unit cm Protective tubing diameter D D 1 1 mm Protective tubing structur...

Page 52: ...1M E52 CA6AY D 1 S2 2M 12 Heat resistive E52 CA12AY D 1 S1 0 5M E52 CA12AY D 1 S1 1M Flexible Heat resistive E52 CA12AY D 1 S2 1M E52 CA12AY D 1 S2 2M Terminal type Protective tubing diameter D mm Protective tubing length L cm Lead wire type Lead wire length M m 0 5 1 2 Model Exposed lead Models 1 dia 6 Heat resistive E52 CA6AF D 1 S1 0 5M E52 CA6AF D 1 S1 1M Flexible Heat resistive E52 CA6AF D 1 ...

Page 53: ...ve bracket S2 Misumi Corporation Cable Clips COPU4 20P Digi Key Cable Clamp RPC1474 ND To correctly measure the surface temperature the following installation conditions are recommended Enlargement Bend to a radius of 2 mm or larger Insert the end by 8 mm or longer Approx 1 to 3 5 mm Heater Example 2 Groove for Temperature Sensor created in heating plate and Temperature Sensor secured with a cover...

Page 54: ...MEMO 54 ...

Page 55: ... CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product i...

Page 56: ...RON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Contact www ia omron com Kyoto JAPAN OMRON ASIA PACIFIC PTE LTD No 438A Alexandra Road 05 05 08 Lobby 2 Alexandra Technopark Singapore 119967 Tel 65 6835 3011 Fax 65 6835 2711 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Tel 86 21 ...

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