manualshive.com logo in svg

Omron E5AR, User Manual, Page: 80 / 104

Share
Download
Omron E5AR User Manual Download Page 80

7-1

T

roubl

es

hoot

ing 

and M

a

in

te

nance

SECTION 7

Troubleshooting and Maintenance

This section describes error processing, periodic maintenance operations, and troubleshooting procedures needed to keep
the DeviceNet Network operating properly. Details on resetting replaced Controllers are also provided. Read through the
error processing procedures in both this manual and the operation manual for the DeviceNet master being used before
operation so that operating errors can be identified and corrected more quickly.

7-1

Indicators and Error Processing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-2

7-2

Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-3

7-2-1

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-3

7-2-2

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-3

7-2-3

Replacing Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-4

Summary of Contents for E5AR

Page 1: ...Communications Cat No H124 E1 01 Overview Operating Parts Installation Remote I O Explicit Message Communications Troubleshooting Apppendix A Apppendix B Apppendix C E5AR ER Digital Controller Device...

Page 2: ...E5AR ER Digital Controller DeviceNet Communications User s Manual Produced February 2004...

Page 3: ...iv...

Page 4: ...ct 1 2 3 1 Indicates lists of one sort or another such as procedures checklists etc Trademarks COMBICON is a registered trademark of Phoenix Contact DeviceNet is a registered trademark of the Open Dev...

Page 5: ...ot be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON...

Page 6: ...onfirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANC...

Page 7: ...avoided will result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage CAUTION Indicates a potentially hazardous situation whic...

Page 8: ...ly result in minor or moderate injury due to electric shock Tighten the screws on the terminal block and the connector locking screws securely using a tightening torque within the following ranges Loo...

Page 9: ...use unexpected operation occa sionally resulting in minor or moderate injury or damage to the equip ment Before transferring programs to other nodes or changing I O memory of other nodes check the nod...

Page 10: ...ponents or subject them to physical shock When inserting the product do not allow the electronic components to con tact the case 10 Do not remove the inner circuit board 11 Output turns OFF when shift...

Page 11: ...cations subject to direct radiant heat from heating equipment Locations subject to extreme temperature changes 17 Cleaning Do not use thinners Use commercially available alcohol 18 Use the specified c...

Page 12: ...To ensure that the machine or device in which the Unit is used complies with EC Directives the Unit must be installed as follows 1 2 3 1 You must use reinforced insulation or double insulation for th...

Page 13: ...2 Wire the control panel with as thick and short electric lines as possible and ground to 100 min 3 Keep DeviceNet communications cables as short as possible and ground to 100 min 30 mm 33 mm 29 mm 13...

Page 14: ...Communications 4 1 4 1 Overview 4 2 4 2 I O Allocation 4 2 4 3 Ladder Programming Examples 4 13 SECTION 5 Explicit Message Communications 5 1 5 1 Overview of Explicit Message Communications 5 2 5 2 Se...

Page 15: ...xvi TABLE OF CONTENTS Appendices A Detailed DeviceNet Specifications A 1 B Mounted Objects B 1 C DeviceNet Connection Hardware C 1 Glossary G 1 Index I 1 Revision History R 1...

Page 16: ...o the E5AR E5ER DRT Digital Controller includ ing how to send CompoWay F commands using explicit messages Section 6 provides information on the time required for a complete communications cycle for an...

Page 17: ...iguration of a DeviceNet network connection types and other information related to DeviceNet including how to use network cables and connectors and their specifications along with the methods for supp...

Page 18: ...1 Features 1 2 1 1 1 Outline 1 2 1 1 2 Communications Connection Example 1 2 1 1 3 Using DeviceNet 1 2 1 1 4 Default Communications Settings 1 3 1 1 5 Data Allocation 1 3 1 1 6 Remote I O Communicati...

Page 19: ...larly suited to operation control error warnings and monitoring applications Explicit messages use a communications protocol for sending commands and receiving responses The main application for expli...

Page 20: ...DeviceNet Operation Manual Cat No W267 for information such as the order for turning ON power to the master and slaves and master I O tables 1 1 5 Data Allocation E5AR ER DRT communications data must...

Page 21: ...0 Alarm 1 value Bank 0 Alarm 1 upper limit Bank 0 Alarm 1 lower limit Bank 0 Alarm 2 value Bank 0 Alarm 2 upper limit Bank 0 Alarm 2 lower limit Operation command Read Area Read data PV channel 1 MV m...

Page 22: ...xplicit message communications CompoWay F communications commands can be sent commands are sent in explicit message format Connection format Combination of multidrop and T branch connections for trunk...

Page 23: ...r icing 10 to 50 C for 3 year warranty Ambient humidity 25 to 85 Storage temperature 25 to 65 C with no condensation or icing Enclosure rating IP00 connector Memory protection EEPROM 100 000 write ope...

Page 24: ...R DRT Digital Controllers 2 1 Introduction 2 2 2 1 1 Setup Procedure 2 2 2 1 2 Startup Procedure 2 2 2 1 3 Setting Node Addresses 2 3 2 2 Functions Supported Only by the E5AR ER DRT 2 4 2 2 1 Network...

Page 25: ...eripheral devices at this time page 3 10 3 Turn ON the power to the Digital Con troller Turn ON the power connected to the Digital Controller Note The Digital Controller will start page 3 10 4 Set the...

Page 26: ...t 2 1 3 Setting Node Addresses DeviceNet node addresses are set in the communications setting level Set the node addresses on the front panel of the E5AR ER DRT The node address will be 0 if an addres...

Page 27: ...ltage is set using the Configurator and is found in the General Setting parameter group Power ON RUN level Adjustment level Adjustment 2 level Bank setting level l bnk PID setting level Approximation...

Page 28: ...DRT Digital Controller Measurement unit 0 1 h Measurement range 0 to 429496729 5 h Stored data 00000000 to FFFFFFFF hex Note 1 The ON or RUN time is held even when the power is turned OFF 2 Both the...

Page 29: ...2 6 Functions Supported Only by the E5AR ER DRT Section 2 2 Operating Procedures...

Page 30: ...1 1 Part Names 3 2 3 1 2 External Dimensions 3 2 3 1 3 MS and NS Indicators 3 3 3 1 4 Installation 3 4 3 2 How to Use the Terminals 3 6 3 2 1 Connections 3 6 3 2 2 Precautions when Wiring 3 9 3 2 3 Wi...

Page 31: ...et network The DeviceNet communications power is also supplied through this connector The connector provided with the Con troller is the FKC 2 5 5 STF 5 08 AU M Phoenix Contact 3 1 2 External Dimensio...

Page 32: ...eing supplied DeviceNet communications power is not being sup plied Power is not being supplied to the Controller The Controller is being reset Waiting for initialization to start NS Network status Gr...

Page 33: ...d to be attached 2 Insert the Controller into the cutout in the panel 3 Insert the accompanying fit tings into the grooves on the top and bottom of the rear case 4 Gradually tighten the screws in the...

Page 34: ...Normally there is no need to pull out the Controller however it can be pulled out if needed for maintenance When pulling out the Controller place a cloth over the screwdriver to prevent scratches and...

Page 35: ...H Shield Blue CAN L Black V E5AR QC4B DRT 6 5 4 3 2 1 6 5 4 3 2 1 A B E D C K J I H G F COM SUB1 SUB2 COM SUB3 SUB4 Auxiliary outputs Relay outputs 3 6 5 4 2 1 EV2 COM EV1 Event inputs 3 6 5 4 2 1 B...

Page 36: ...E D C 6 5 4 3 2 1 6 5 4 3 2 1 K A J I H G F COM SUB1 SUB2 COM SUB3 SUB4 Auxiliary outputs Relay outputs 3 6 5 4 2 1 C W O Potentiometer 3 6 5 4 2 1 3 6 5 4 2 1 Open OUT2 OUT1 Closed Relay output 250 V...

Page 37: ...ck V EV2 COM EV1 Event inputs 3 6 5 4 2 1 E TC Thermocouple PT Resistance thermocouple V Voltage I Current E5ER AB 500 E5ER QTW DRT 2 input Controller E D C 6 5 4 3 2 1 6 5 4 3 2 1 B A Input power sup...

Page 38: ...must be M3 and either of the following shapes E5ER PRTF DRT E D C 6 5 4 3 2 1 6 5 4 3 2 1 B A 3 6 5 4 2 1 Open Closed Relay output 250 VAC 1 A C D 3 6 5 4 2 1 D SUB1 SUB2 Auxiliary outputs Transistor...

Page 39: ...4 in the same way according to the number of input points To prevent the appearance of error displays due to unused inputs set the number of enabled channels Input voltage E5AR E5ER 100 to 240 VAC 50...

Page 40: ...in the following table The Position proportional Models have relay outputs 250 VAC 1 A Control output 1 OUT1 is open output and control output 2 OUT2 is closed output Relay output specifications are a...

Page 41: ...auxiliary outputs 1 and 2 SUB1 and 2 output to ter minals D3 to D6 Transistor output specifications are as follows Max Load voltage 30 VDC Max Load current 50 mA Residual voltage 1 5 V Leakage curren...

Page 42: ...V1 and EV2 to terminals K1 to K3 as shown below To use the event inputs with the E5ER connect event inputs 1 and 2 EV1 and EV2 to terminals E1 to E3 as shown below The ratings for event inputs are giv...

Page 43: ...3 14 How to Use the Terminals Section 3 2 Parts Installa tion and Wiring Circuit COM 12 V 4 7 K K...

Page 44: ...shield wire The shield wire is slightly harder to the touch than the mesh 3 Remove the exposed mesh and the aluminum tape from the signal and power lines Strip the covering from the signal and power...

Page 45: ...Phoenix Contact ZA3 Crimp Tool 3 3 2 Attaching the DeviceNet Communications Unit Connector Align the DeviceNet Communications Unit connector with the cable connec tor and insert the cable connector f...

Page 46: ...ion two wires of the same color can be inserted into the one hole Crimp the two lines together that are to be inserted into the same hole us ing a special crimp terminal as shown in the following diag...

Page 47: ...ns 2 relay out put and 3 transistor outputs If reinforced insulation is required the input event input voltage output cur rent output and communications terminals must be connected to devices that hav...

Page 48: ...s are also described using sample programming 4 1 Overview 4 2 4 2 I O Allocation 4 2 4 2 1 Allocation Area Size 4 3 4 2 2 Allocation Parameters 4 3 4 2 3 Allocation Default Values 4 4 4 2 4 Allocatio...

Page 49: ...g special communications programming 4 2 I O Allocation The Configurator can be used to select any data from the list of allocation parameters for the Digital Controller and then allocate the data in...

Page 50: ...General Status Refer to 4 2 7 Output Data on page 4 11 for details on Output Enable Bits and opera tion commands Allocation data sizes are specified for the IN Area I O allocations and OUT Area I O al...

Page 51: ...are allocated in the IN Area they are always set to 0 OFF Note If data allocated to the IN or OUT Area is changed use a software reset or cycle the power to enable the new settings 4 2 3 Allocation De...

Page 52: ...or heating ch Yes No 14 330 646 962 MV monitor cooling ch Yes No 15 331 647 963 Valve opening monitor ch Yes Yes 16 332 648 964 Cooling coefficient ch Yes Yes 17 333 649 965 Reserved ch Yes Yes 18 334...

Page 53: ...mmon Yes Yes 58 374 690 1006 Move average 4 Number of measurement for moving average Common Yes Yes 59 375 691 1007 Extraction of square root operation 1 Low cut point Common Yes Yes 60 376 692 1008 E...

Page 54: ...4 on ch Yes Yes 148 464 780 1096 Bank 4 Alarm 4 lower limit ch Yes Yes 149 465 781 1097 Bank 5 LSP ch Yes Yes Same as for bank 1 for 150 466 782 and 1098 on ch Yes Yes 162 478 794 1110 Bank 5 Alarm 4...

Page 55: ...Yes Yes 264 580 896 1212 Straight line 1 approximation Input 2 Common Yes Yes 265 581 897 1213 Straight line 1 approximation Output 1 Common Yes Yes 266 582 898 1214 Straight line 1 approximation Outp...

Page 56: ...ror OFF OFF Status OFF OFF ON OFF OFF ON OFF ON OFF ON OFF ON Not used Control output heating side Not used Potentiometer error Display range exceeded Input error Not used Control output cooling side...

Page 57: ...n output for control out put heating side and a closed output for control output cooling side b Control output both heating and cooling sides is always OFF for linear outputs c Either the control outp...

Page 58: ...d bits set in the OUT Area are not transmitted and therefore nothing is executed The set tings can be executed by setting the Output Enable Bits to 1 ON Writing is not executed if the Output Enable Bi...

Page 59: ...ry write area Upper byte Lower byte 00 Communications write 0 See note 1 0 OFF Read only 1 ON Read write Non volatile memory 01 RUN STOP 0 to 3 F See note 2 0 Run 1 Stop Depends on write mode 02 Bank...

Page 60: ...Bit or the strobe must be cleared after the soft ware reset command has been sent 4 3 Ladder Programming Examples 4 3 1 RUN STOP Sample Programming The RUN STOP ladder programming example here is exe...

Page 61: ...command 0101 hex RUN is executed for channel 1 when CIO 000000 turns ON The contents of D1000 0100 hex is copied to CIO 3209 where the operation command is allocated The strobe is turned ON strobe 1 0...

Page 62: ...01 000007 000023 1 02 000008 000026 Turns ON Output Enable Bit RUN STOP status Execution condition Sets strobe 2 1 3304 08 Sets strobe 1 1 ASL 025 Shifts the contents of CIO 0000 one bit to the left R...

Page 63: ...SP is written A timer is used to turn OFF the Output Enable Bit after 0 1 s see note Note If using this kind of ladder programming do not use the timer method shown here Instead allocate the SP check...

Page 64: ...ations 5 2 5 1 1 Explicit Message Communications 5 2 5 1 2 Explicit Message Types 5 2 5 1 3 Explicit Messages Basic Format 5 3 5 2 Sending CompoWay F Commands to the Digital Controller 5 4 5 2 1 Compo...

Page 65: ...messages Reading Writing E5AR E5ER DRT Maintenance Information Send explicit messages specific to the DeviceNet compatible Digital Control ler 5 1 2 Explicit Message Types The explicit messages sent t...

Page 66: ...d explicit messages to a DeviceNet compatible Digital Controller to control various operations supported only by DeviceNet compat ible Digital Controllers and to read DeviceNet specific settings and s...

Page 67: ...shows the error codes for explicit messages 5 2 Sending CompoWay F Commands to the Digital Controller The master can send CompoWay F command frames to the E5AR E5ER DRT Digital Controller by embeddin...

Page 68: ...ock Normal Response 5 2 2 CompoWay F ASCII Commands When CompoWay F ASCII commands are used the CompoWay F frames are expressed in ASCII each digit in a specified numerical value is also con verted to...

Page 69: ...r PLC refer to the DeviceNet Master Unit operation manual Note The number of digits used for the Class ID Instance ID and Attribute ID depends on the master used When sending parameters from an OMRON...

Page 70: ...er Channel Mainte nance Infor mation Monitor Mode Read Reads the monitor mode for maintenance information of the Digi tal Controller channel see note 1 specified by the Instance ID 1 to 4 0E hex 7A he...

Page 71: ...ex 7A hex 01 to 04 hex 66 hex 4 bytes 00000000 to FFFFFFFF hex 0 to 4294967295 Monitor Status of Unit Con duction Time or Total RUN Time Read Read Reads the monitor sta tus for the Unit conduc tion ti...

Page 72: ...cle for an output response to be made to an input to start the system and to send messages 6 1 Remote I O Communications Performance 6 2 6 1 1 I O Response Time 6 2 6 1 2 Communications Cycle time and...

Page 73: ...en the master is notified of an input on an input slave until an output is made on an output slave includ ing ladder diagram processing in the PLC CS CJ series C200HX HG HE Z and C200HS PLCs Minimum I...

Page 74: ...e can be calculated as follows TMAX TIN 2 x TRM 2 x TPLC TRF TOUT 6 1 2 Communications Cycle time and Refresh Processing Time This section describes the communications cycle time and refresh processin...

Page 75: ...of words required for message communications would have to be added to the above to tal number of words during the cycles in which message communi cations are processed 6 1 3 Networks with More Than O...

Page 76: ...Master Unit is set to start up immediately after power supplies of all the slaves are turned ON is different from when the Master Unit is restarted while communications are in progress The startup ti...

Page 77: ...ECV CMND or IOWR instructions and to allow the message communications time to elapse between sending messages to the same node If a send or receive message is corrupted a record will be stored in the...

Page 78: ...500 KB s 2 250 KB s 4 125 KB s 8 Note The above calculations for the message communications times are only for use as guidelines They do not produce maximum values The message com munications time dep...

Page 79: ...6 8 Message Communications Performance Section 6 2 Communications Performance...

Page 80: ...rating properly Details on resetting replaced Controllers are also provided Read through the error processing procedures in both this manual and the operation manual for the DeviceNet master being use...

Page 81: ...ler Are lengths of cables trunk and branch lines correct Are cables short circuited broken or loose Are cables wired correctly Is terminating resistance connected to both ends of the trunk line only I...

Page 82: ...ct more frequently if the system is used in high temperature humid or dusty condi tions Inspection Equipment Prepare the following equipment before inspecting the system Equipment Required for Regular...

Page 83: ...y as possible Precautions Observe the following precautions when replacing a faulty Controller After replacement make sure that there are no errors with the new Con troller When a Controller is being...

Page 84: ...to exchange data between the master and individual slaves by sending and receiving com mands and responses Output data is allocated for commands and input data is allocated for responses Bit strobe Us...

Page 85: ...47 Device profile name Slaves Generic Device Profile number 0 Manufacturer catalog number H124 Manufacturer revision 1 01 Physical conformance data Network current consumption 50 mA max Connector typ...

Page 86: ...ice type Yes No 0 3 Product code Yes No 334 4 Revision Yes No 1 1 5 Status bits supported Yes No Bit 00 only 6 Serial number Yes No Unique for each Unit 7 Product name Yes No E5R DRT 8 State No No Ser...

Page 87: ...Allocation information Yes No Service DeviceNet service Parameter option 0E Get_Attribute_Single None 4B Allocate_Master Slave_Connection_Set None 4C Release_Master Slave_Connection_Set None Object cl...

Page 88: ...hexadecimal 3 Transport class trigger Yes No 83 hexadecimal 4 Produced connection ID Yes No 5 Consumed connection ID Yes No 6 Initial comm characteris tics Yes No 21 hexadecimal 7 Produced connection...

Page 89: ...er Yes No 82 hexadecimal 4 Produced connection ID Yes No 5 Consumed connection ID Yes No 6 Initial comm characteris tics Yes No 01 hexadecimal 7 Produced connection size Yes No 8 Consumed connection s...

Page 90: ...ed connection ID Yes No 5 Consumed connection ID Yes No 6 Initial comm characteristics Yes No 01 hexadecimal 7 Produced connection size Yes No 8 Consumed connection size Yes No 0800 hexadecimal 9 Expe...

Page 91: ...B 6 Mounted Objects Appendix B Appendix B...

Page 92: ...n Cable 5 wires 50 m Nihon Wire Cable See note 1 DVN24 100G Thin Cable 5 wires 100 m Nihon Wire Cable See note 1 DVN24 300G Thin Cable 5 wires 300 m Nihon Wire Cable See note 1 DVN24 500G Thin Cable 5...

Page 93: ...ncluded as standard can be connected OMRON DCN1 2C Includes three XW4B 05C1 H1 D parallel connectors with screws When used on a trunk line one branch line can be connected Connector insertion directio...

Page 94: ...h shielded T branch connectors three mini size connectors DCN3 12 One branch shielded T branch connectors two mini size connectors and one micro size M12 connector Model Specifications Manufacturer DC...

Page 95: ...C 4 DeviceNet Connection Hardware Appendix C Appendix C...

Page 96: ...s a non profit organization formed by machine vendors with the aim to administer and popularize the DeviceNet specification Produced Connection Size Indicates the data size byte length sent via the co...

Page 97: ...G 2 Glossary...

Page 98: ...erminals 3 16 C 2 models C 2 current consumption 1 5 cyclic A 1 D device profiles A 2 DeviceNet communications cables C 1 preparing 3 15 wiring 3 15 DeviceNet communications connector 2 2 DeviceNet Co...

Page 99: ...iring 3 9 programming samples 4 13 4 16 protect level move to 4 12 pulling out the Controller 3 5 R refresh processing time 6 3 6 4 remote I O communications 1 2 1 3 4 1 performance 6 2 removing Contr...

Page 100: ...Index I 3 W wiring 3 10 precautions 3 9 write mode 4 12...

Page 101: ...I 4 Index...

Page 102: ...talog number on the front cover of the manual The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised con...

Page 103: ...nt or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information 14 Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SP...

Page 104: ...www omron247 com Canada www omron ca Brazil www omron com br Latin America www espanol omron com H124 E1 01 2008 OMRON ELECTRONICS LLC UNITED STATES To locate a Regional Sales Office local Distributor...

Reviews:

No comments