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A4EG

12

Safety Precautions

 

!

WARNING

This product is a switch for teaching the machine such as robot in 
hazardous area. The machine is allowed to operate only when 
operating the switch continuously. Configure the system so that the 
machine can be operated only at position 2.

Apply load current not to exceed the rated value.

Do not use the switch submerged in oil or water or in locations 
continuously subject to splashes of oil or water. Doing so may 
result in oil or water entering the switch.

Do not use the switch in locations where explosive or flammable 
gasses may be present.

Mount the switch securely to prevent it from falling. Otherwise, 
injuries may occur.

The durability of the switch is greatly influenced by the switching 
conditions. Always test the switch under actual conditions before 
application and use it in a switching circuit for which there are no 
problems with performance.

Always attach the cover after completing wiring and before using 
the switch. Electric shock may occur if the switch is used without 
the cover attached.

The user must not maintain or repair equipment incorporating the 
switch. Contact the manufacturer of the equipment for any 
maintenance or repairs required.

Do not disassemble or remodel the switch in any case, or the 
switch will not operate normally.

Do not override by inserting the Holding Key itself in the door 
switch.

Configure the circuit so that the machine does not operate when 
operating the Enabling Switch while the Holding Key is being 
inserted in the door switch.

Do not impose excessive vibration or shock on the Door Switch 
while the Holding Key is inserted. Excessive vibration or shock 
may cause the Switch to fail or break.

Do not incline and pull the switch body or do not impose shock on 
the switch body in the directions shown with the arrows in Fig.1. 
Otherwise, the switch may be damaged and may not operate 
properly.

Refer to the 

D4NS Safety-door Switch Datasheet

 and 

Instruction 

Sheet

 about the storage, ambient conditions, the details and 

handling of the Switch.

Do not hold the Enabling Switch Device at Position 2 by any other 
methods except for handling. Otherwise, the original function of the 
Enabling Switch Device is not worked.

Operating Environment

This switch is designed for use indoors. Using the switch outdoors 
may damage it.

The switch contacts can be used with either standard loads or 
microloads. Once the contact be used to switch smaller loads. The 
contact surfaces will become rough once they have been used and 
contact reliability for smaller loads may be reduced.

Do not use the switch in the following locations.

Locations where the interior of the Protective Door may into 
direct contact with cutting chips, metal filings, oil chemicals

Locations subject to detergents, thinners, or other solvents

Locations subject to sudden temperature changes

Locations subject to high humidity and condensation

Locations subject to severe vibration

Do not use the switch where corrosive gasses (e.g.,H

2

S, SO

2

NH

3

,HNO

3

, or Cl

2

) are present or in locations subject to high 

temperature and humidity. Doing so may result in damage to the 
switch as a result of contact failure or corrosion.

Do not store the switch where corrosive gasses (e.g.,H

2

S, SO

2

NH

3

,HNO

3

, or Cl

2

) or dust are present or in high temperature and 

humidity.

If the switch is not turned ON and OFF for a long period of time, 
contact resistance may be increased or continuity failure may 
occur due to contact oxidation. 

Mounting Method

Specified Tightening Torque

Loose screws may result in malfunction. Tighten the screws at the 
specified torques.

Cover Mounting

Dislocation of the seal rubber or foreign substance on the seal 
rubber reduces seal performance of the switch. Mount the cover 
after confirming that there is no abnormality on the seal rubber. If 
the seal rubber cracks or breaks, replace the Cover with a new one 
(A4EG-OP1 Rubber Cover, separately sold). 

Do not touch the rubber boot with sharp objects. Otherwise, the 
rubber boot may break and the operating characteristics and the 
seal performance may not be satisfied. 

Installing Mounting Bracket

Securely install the Mounting Bracket using M5 screws and 
washers and tighten them to a torque of 2.4 to 2.8 N·m. 

Always verify the operation of the safety functions before 
starting the system. Not doing so may result in the safety 
functions not performing as expected if the wiring or 
settings are incorrect or the switches have failed.

Do not drop the switch. Doing so may damage the switch 
and the system may continue to operate, possibly 
causing injury or death.

Precautions for Safe Use

Arro

w

 indicates 

insertion-p

u

ll direction.

Holding Key
A4EG-OP3
(sold separately)

D4

N

S (sold separately)

A4EG

N

o operation

Insertion-p

u

ll direction 

(Perpendic

u

lar direction)

N

o operation

N

o operation

N

o operation

Top position

Mo

u

nting s

u

rface

Magnified 

V

ie

w

Fig. 1

Precautions for Correct Use

Item

Specified torque

Cover mounting screw

1.1 to 1.3 N·m

Terminal screw

0.4 to 0.5 N·m

Holding Key mounting screw

0.5 to 0.7 N·m

Conduit Connector mounting
(Conforming spanner 27 mm 
(width across flats))

2.0 to 2.4 N·m

Mounting Bracket

2.4 to 2.8 N·m

Seal Co

v

er, A4EG-OP1 (sold separately)

R

ubb

er 

b

oot

Seal r

ubb

er

Summary of Contents for A4EG -

Page 1: ...ld separately provides a versatile method for selecting modes Equipped with conduit connector Ordering Information Enabling Grip Switches Accessories Order Separately Be sure to read the Safety Precautions on page 12 Appearance Contact form Model Enabling switch Monitor switch Pushbutton switch Two contacts 1NC grip output None A4EG C000041 Two contacts None Emergency stop switch 2NC A4EG BE2R041 ...

Page 2: ...2 No 14 E76675 CQC CCC GB 14048 5 Pending approval Item Utilization category AC 15 DC 13 Rated operating current Ie 0 75 A 0 55 A Rated operating voltage Ue 240 V 125 V Item Section Enabling switch Emergency stop switch A4EG BE2R041 only Pushbutton A4EG BM2B041 only Rated insulation voltage 250 V Rated ON current 2 5 A 5 A 0 1 A Rated load 24 VDC 0 3 A inductive load 125 VAC 1 A resistive load EN ...

Page 3: ...ility OFF ON OFF direct opening 100 000 operations min OFF ON 1 000 000 operations min 100 000 operations min set reset for one operation 2 000 000 operations min Dielectric strength Between terminals of the same polarity 2 500 VAC 50 60 Hz 1 minute impulse voltage 1 000 VAC 50 60 Hz 1 minute 1 000 VAC 50 60 Hz 1 minute Between terminals of the different polarity 2 500 VAC 50 60 Hz 1 minute impuls...

Page 4: ...h Emergency Stop Switch Pushbutton Switch 5 7 6 8 Terminal No Terminal No Terminal No 5 7 6 8 Terminal No Terminal No 1 3 5 2 4 6 Terminal No Terminal No Terminal No 5 6 A4EG C000041 only Operation Terminal No Position 1 Position 2 Position 3 Enable output 1 to 2 3 to 4 Grip output 5 to 6 Operation Terminal No Position 1 Position 2 Position 3 Enable output 1 to 2 3 to 4 Pushbutton switch Terminal ...

Page 5: ...red by AVC Corporation of Japan included 48 34 174 60 50 262 38 44 Holding Key Mounted A4EG C000041 Enabling switch Emergency stop switch Conduit connector MG20A P 13B Flexible Super Gland Manufactured by AVC Corporation of Japan included 48 34 50 63 174 191 279 38 44 A4EG BE2R041 Holding Key Mounted Enabling switch Emergency stop switch D4NS order separately A4EG OP3 Holding Key order separately ...

Page 6: ...77 48 34 44 48 34 44 A4EG BM2B041 Holding Key Mounted Enabling switch D4NS order separately A4EG OP3 Holding Key order separately 48 34 174 189 60 292 44 47 6 102 6 76 2 54 2 50 83 2 43 3 235 9 Rubber Cover Replacement Part A4EG OP1 Mounting Bracket for Securing the A4EG A4EG OP2 Mounting surface Two 5 3 dia holes 88 50 82 t3 44 Holding Key A4EG OP3 Enabling Grip Switch Mounted Note The screws are...

Page 7: ...g Grip Switch A4EG Key type Selector Switch A22K Safety Guard Switching Unit G9SX GS Conveyor Emergency Stop Switch Normal Operation Mode Maintenance Mode Door Enabling Grip Switch When pressed processing will stop When the door is opened processing will stop Emergency Stop Switch Door Enabling Grip Switch When pressed processing will stop The Door Switch will be disabled The Enabling Grip Switch ...

Page 8: ...tc Open Open Open Open Open Feedback loop Feedback loop To PLC To PLC G9SX BC202 Control circuit S14 A2 S24 S44 S54 L1 X3 X2 X1 X4 T11 A1 T12 T21 Y1 Y3 T22 T61 T62 M1 M2 T71 Y2 Y4 T72 T31 T32 T33 T41 T42 OFF AND Auto Manual G9SX GS226 T15 Control circuit S3 S7 24 V GND GND Indicator Diagnostic check enabled Indicator Diagnostic check enabled Enabling Grip Switch S4 OPEN S5 KM3 KM4 42 41 12 11 34 3...

Page 9: ... 8 The lower unit will stop when the door is open while in operation mode 9 The door is closed and the lower unit starts again 10 The upper unit and lower unit will stop if the emergency stop is pressed G9SX BC202 Upper Unit Reset switch S2 KM1 KM2 NC contact KM1 KM2 NO contact Logical AND output L1 Logical AND input T41 Emergency stop switch S1 Guard lock safety door switch S4 Enabling grip switc...

Page 10: ...en used and contact reliability for smaller loads may be reduced Do not use the switch in the following locations Locations where the interior of the Protective Door may into direct contact with cutting chips metal filings oil chemicals Locations subject to detergents thinners or other solvents Locations subject to sudden temperature changes Locations subject to high humidity and condensation Loca...

Page 11: ...e The seal performance is reduced when the diameter is smaller than the adequate diameter Use the conforming sizes of lead wires to the apply voltage and current Conforming cable size Recommended multi wire cable size AWG20 to 18 0 5 to 0 75 mm2 Recommended cable diameter 8 0 to 13 mm used with provided Conduit Connector Do not pull the lead wires with excessive force Doing so may disconnect them ...

Page 12: ...EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 OMRON ASIA PACIFIC PTE LTD No 438A Alexandra Road 05 05 08 Lobby 2 Alexandra Technopark Singapore 119967 Tel 65 6835 3011 Fax 65 6835 2711 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road Pu Dong New Area Shanghai 200120 China Tel 86 21 5037 2222 Fax 86 21 5037 2200 OMRON S...

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