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The moving mechanisms of the film roll carriage located inside the column are protected by two
casings (A and B) fixed with screws, but just the lower one (B) must be removed to install the
machine.

A

B

Omni

SUPERPLUS EN IGM_REV6

28

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Summary of Contents for Superplus

Page 1: ...Omni Superplus...

Page 2: ...e Harmonized Technical Rules applied EN 12100 1 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology EN 12100 2 Safety of machinery Basic concepts gene...

Page 3: ...CTOGRAMS 17 2 5 OVERALL DIMENSIONS OF THE MACHINE 21 2 6 NECESSARY SPACE 21 2 7 ELECTRICAL TOLERANCES OF THE MACHINE 21 2 8 POWER EQUIPMENT 21 2 9 ELECTROMAGNETIC ENVIRONMENT 22 2 10 ENVIRONMENTAL CON...

Page 4: ...2 MECHANICAL PARTS MAINTENANCE 40 5 2 1 GREASING 40 5 2 2 CHAIN TENSIONING 41 5 3 ELECTRICAL PARTS MAINTENANCE 41 5 4 PNEUMATIC PARTS MAINTENANCE 43 5 5 EXTRAORDINARY MAINTENANCE 44 5 6 CLEANING 44 DE...

Page 5: ...uilder for the necessary explanations The only way to ensure a correct functioning in the long run and to prevent dangerous situations for people and objects from taking place is to follow these instr...

Page 6: ...r Prompt and precise answers can be only guaranteed if the data are referred correctly The Builder disclaims any liability for any damage to persons property or environmental goods arising from improp...

Page 7: ...ary requirements and skills and has all the necessary information for the ordinary use of this machine SKILLED TECHNICIAN person who fulfils the necessary requirements to carry out interventions of or...

Page 8: ...raise the awareness of users on the importance of preventing any risk always using caution Carefully read the information reported in the manual and placed directly on the machine especially safety i...

Page 9: ...e for malfunction or other related problems Request any modifications to the Builder s Commercial or Technical Office When in use some parts of the machine are subject to dangerous voltage Disconnect...

Page 10: ...not use any neckties bracelets rings or other things that swinging could be dangerously entangled in parts that are fixed or in motion Use the machine in normal psycho physical conditions Should it be...

Page 11: ...tograms must be kept entirely readable If the identification plate deteriorates with use and turns unreadable even just partly a new one should be requested from the Builder referring to the data cont...

Page 12: ...he part of the machine that supports the film roll carriage the control panel and the electronic control devices C Rotating platform it consists of a circular steel sheet on which the loads to be wrap...

Page 13: ...me machine feet allowing the use of pallet stacker disconnector stopped by 90 black loads photocell external pushbutton to return to the program memorized Start or Reset or Esc or Stop by external pus...

Page 14: ...AGRAPH 2 5 MAXIMUM LOAD WEIGHT kg REFER TO DATA ON PLATE ROTATION SPEED RPM 12 ROTATION WISE CLOCKWISE 2 4 PLATES AND PICTOGRAMS Please find below a list of the warning pictograms and plates located o...

Page 15: ...MEANS SCALDING DANGER MEANS CUT DANGER MEANS DANGER OF INJURY BY MOVING PARTS The plates and pictograms must be located on the machine as shown in the pictures Omni SUPERPLUS EN IGM_REV6 18...

Page 16: ...Omni SUPERPLUS EN IGM_REV6 19...

Page 17: ...Do not remove plates or pictograms Omni SUPERPLUS EN IGM_REV6 20...

Page 18: ...itions it should therefore be possible to operate comfortably without any obstacles to accessing the machine in any of its parts 2 7 ELECTRICAL TOLERANCES OF THE MACHINE Working voltage the electrical...

Page 19: ...e adequate visibility on the whole working area that is also used for the handling of products 2 11 SOUND EMISSIONS After examining the values of Leq during a test with the machine complete with all i...

Page 20: ...AS DUST AND FUME EMISSIONS If the machine is used according to the instructions for a correct use there are no gas dust or fume emissions nor emissions of dangerous substances Omni SUPERPLUS EN IGM_RE...

Page 21: ...the operator during the working cycle to perform an emergency stop of the machine By pressing the button the machine will be safely stopped in the shortest possible time To restart the machine after...

Page 22: ...switch on pre stretch carriage door it intervenes only when the machine is running if the carriage door opens By intervening it stops the machine in the shortest possible time 3 3 PROTECTIONS AND FIX...

Page 23: ...h repairs in other materials or with a different form or function The table rotation electric motor is covered with a casing fixed to the machine frame In the following pictures power motor is shown w...

Page 24: ...chanisms of the film roll carriage located inside the column are protected by two casings A and B fixed with screws but just the lower one B must be removed to install the machine A B Omni SUPERPLUS E...

Page 25: ...without using any levers or hitting any spanners Do not lose the fixing elements of fixed repairs 3 4 SAFE USE OF THE MACHINE The machine has been designed and built to wrap exclusively palletized loa...

Page 26: ...rranty to be invalidated It is therefore forbidden to wrap loads with size or features different from those adequate to the table dimensions use the machine for purposes that differ from the instructi...

Page 27: ...isks of breaking during functioning it is important to clearly mark off the usage area to guarantee that the machine elements and the connection parts can bear the stress they have to be subject to du...

Page 28: ...CLIENT IS REQUIRED TO CARRY OUT A RISK ASSESSMENT CONSIDERING THE MACHINE WORK THE INSTALLATION PLACE THE SURROUNDING ENVIRONMENT AND ANY INTERFERENCES WITH OTHER MACHINES Omni SUPERPLUS EN IGM_REV6...

Page 29: ...the packed machine as near as possible to the installation place If made necessary by usage and premises equipment highlight the layout of forklift traffic routes with pictograms on the plant surface...

Page 30: ...ately collected according to their type and differently disposed of in compliance with the environmental protection laws in force Should it be necessary to close the machine in a box e g for sea or ai...

Page 31: ...ss of the products that will be wound To ensure the correct functioning of the machine the bearing surface must be flat and levelled By means of a correct installation the machine is more rigid and vi...

Page 32: ...machine is inspected in the offices of the company of the Builder before being sent so it is not necessary to follow any particular procedure before it is operated The first time the machine is run fo...

Page 33: ...ff from the power supply in compliance with the technical code of practice and the norms in force in the Country of use The machine should be connected to the power supply by means of an industrial pl...

Page 34: ...follows connect the group to the plant s main grid where indicated 1 check that the connection point is perfectly tightened adjust machine pressure with the knob 2 set to 6 bar Connection to the pneu...

Page 35: ...ain needs of the user can be determined only after a continuous maintenance service and its critical analysis The machine does not require particular maintenance The technicians assigned to its mainte...

Page 36: ...ary maintenance of electrical parts power must be off ordinary maintenance of pneumatic parts power must be off extraordinary maintenance power must be off cleaning operations 5 2 MECHANICAL PARTS MAI...

Page 37: ...tensioner 5 3 ELECTRICAL PARTS MAINTENANCE Before intervening on the machine s electrical parts get the machine s technical documentation check that the technical documentation corresponds to the mac...

Page 38: ...hours while the machine is in operation check that control devices work properly warning lights acoustic signallers and operator panel safety requirements work properly emergency button and safety li...

Page 39: ...heck of the tube coupling rapid connection of all electro valves before carrying out this operation depressurize the pneumatic plant and disconnect the machine from the power supply a pressure check t...

Page 40: ...the power supply Do not allow to unauthorized staff to access the machine Do not put your body fingers or limbs into the machine openings when the machine is running Do not clean the machine with aggr...

Page 41: ...ne is installed 6 2 MACHINE DEMOLITION When dismantling the machine plastic parts and electrical components must be separated and sent to centers for separate waste collection according to the laws in...

Page 42: ...ult our of experience and knowledge in the industry our strong reputation has come from cutting edge product innovation with the focus to reduce the cost and environmental impact of packaging products...

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