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7

 

 

INSTALLATION

  

Step

 

Four

 

OMEGA

 

ENGINEERING's

 

LVP

51

R

 

level

 

switch

 

may

 

be

 

installed

 

anywhere

 

on

 

a

 

tank

 

wall

 

using

 

the

 

PE

 

(LVP

91)

 

or

 

PP

 

(LVP

92)

 

bracket

 

that

 

the

 

switch

 

slides

 

into.

  

The

 

bracket

 

comes

 

with

 

adhesive

 

on

 

the

 

tank

 

side

 

that

 

is

 

sufficient

 

to

 

hold

 

the

 

sensor

 

in

 

position

 

temporarily

 

while

 

the

 

installation

 

is

 

tested,

 

but

 

for

 

permanent

 

installation

 

the

 

bracket

 

must

 

be

 

welded,

 

glassed

 

or

 

strapped

 

to

 

the

 

tank.

  

Extra

 

brackets

 

are

 

available

 

from

 

OMEGA

 

ENGINEERING,

 

so

 

that

 

the

 

level

 

switch

 

may

 

be

 

moved

 

to

 

different

 

locations

 

on

 

the

 

tank

 

by

 

sliding

 

it

 

into

 

other

 

brackets.

 

Attach

 

the

 

bracket

 

to

 

the

 

tank:

 

1.

 

Determine

 

whether

 

the

 

tank

 

is

 

PP

 

or

 

PE.

 

The

 

slide

in

 

fitting

 

shipped

 

with

 

the

 

sensor

 

is

 

determined

 

by

 

the

 

part

 

number.

 

If

 

necessary,

 

obtain

 

an

 

additional

 

bracket.

 

2.

 

Determine

 

the

 

mounting

 

location

 

for

 

the

 

level

 

switch.

 

The

 

point

 

of

 

actuation

 

(where

 

the

 

sensor

 

will

 

send

 

a

 

“wet”

 

signal)

 

is

 

most

 

often

 

at

 

the

 

center

 

of

 

the

 

sensor;

 

however

 

the

 

actual

 

Point

 

of

 

Actuation

 

(POA)

 

may

 

differ

 

depending

 

on

 

the

 

application

 

liquid

 

and

 

tank

 

wall

 

characteristics.

  

After

 

positioning

 

the

 

fitting

 

to

 

check

 

clearances,

 

etc.,

 

remove

 

the

 

paper

 

protective

 

strips

 

from

 

the

 

adhesive

 

of

 

the

 

bracket.

 

3.

 

Press

 

the

 

bracket

 

into

 

place.

 

The

 

adhesive

 

provides

 

a

 

seal

 

between

 

the

 

sensor

 

and

 

the

 

tank

 

wall,

 

and

 

will

 

hold

 

it

 

in

 

place

 

during

 

testing

 

and

 

installation.

   

If

 

desired,

 

the

 

sensor

 

may

 

be

 

installed

 

temporarily

 

without

 

welding

 

the

 

fitting

 

to

 

the

 

wall.

   

If

 

several

 

different

 

locations

 

must

 

be

 

tried

 

before

 

permanent

 

installation,

 

use

 

double

sided

 

foam

 

stick

 

tape

 

designed

 

for

 

PP

 

or

 

PE.

 

4.

 

After

 

the

 

sensor

 

has

 

been

 

tested

 

to

 

verify

 

the

 

POA,

 

weld,

 

glass

 

or

 

strap

 

the

 

bracket

 

to

 

the

 

tank

 

using

 

standard

 

industrial

 

plastic

 

techniques.

   

Special

 

note

 

for

 

small

 

round

 

tanks:

   

The

 

bracket

 

may

 

be

 

attached

 

to

 

small,

 

round

 

tanks,

 

as

 

long

 

as

 

the

 

majority

 

of

 

the

 

bracket

 

is

 

firmly

 

attached

 

to

 

the

 

wall.

  

However,

 

extreme

 

installations

 

may

 

affect

 

the

 

switches

 

performance.

   

Mount

 

the

 

sensor

 

in

 

the

 

bracket:

 

1.

 

Slide

 

the

 

sensor

 

into

 

the

 

bracket.

 

2.

 

After

 

trimming

 

the

 

sensor

 

wire

 

to

 

length

 

if

 

needed

 

by

 

the

 

installation,

 

thread

 

the

 

sensor

 

wire

 

into

 

a

 

plastic

 

flexible

 

conduit

 

with

 

a

 

1/2"

 

male

 

fitting.

  

Screw

 

the

 

conduit

 

into

 

the

 

sensor,

 

being

 

careful

 

not

 

to

 

cross

 

the

 

threads.

   

Do

 

not

 

over

 

tighten

 

the

 

conduit

 

in

 

the

 

sensor

 

as

 

this

 

may

 

break

 

the

 

fitting.

 

Such

 

damage

 

is

 

not

 

covered

 

by

 

the

 

warranty.

   

Take

 

care

 

while

 

pulling

 

the

 

wire

 

through

 

conduit

 

that

 

no

 

excessive

 

tension

 

is

 

placed

 

on

 

the

 

sensor

 

end

 

of

 

the

 

wire,

 

so

 

that

 

the

 

wire

 

is

 

not

 

broken

 

from

 

the

 

sensor

 

housing.

 

3.

 

Connect

 

the

 

sensor

 

wire

 

to

 

the

 

controller

 

following

 

the

 

instructions

 

in

 

its

 

manual.

 

See

 

the

 

following

 

Wiring

 

Section

 

for

 

detailed

 

wiring

 

instructions.

 

 

Summary of Contents for LVP-51-R

Page 1: ...1 ...

Page 2: ...2 ...

Page 3: ...pment The sensor s operation and point of actuation may vary based on the dielectric properties of various application liquids tank materials and thicknesses The LVP 51 R sensor is intended to be used with liquids with a dielectric value between 20 and 80 Due to its user calibration capability it may be able to detect liquids below a dielectric constant of 20 under certain conditions but this must...

Page 4: ... type 1 SPST relay Contact rating 60 VA 1A maximum Contact output Selectable NO NC Process temp F 40 to 176 C 40 to 80 Enclosure rating NEMA 4X IP65 Enclosure mat PSO Conduit entrance Single 1 2 NPT Bracket material LVP 92 PP LVP 91 PE Bracket mounting 3M adhesive plastic thermal weld Cable jacket mat PP Cable type 4 conductor 22 AWG shielded Cable length Standard 10 3m Classification General purp...

Page 5: ...t The LVP 51 R sensor may be mounted in the PE LVP 91 or PP LVP 92 bracket Make sure that the fitting is compatible with the tank it will be applied to Material Compatibility The sensor itself is not designed to be immersed It should be mounted in such a way that it does not normally come into contact with fluid Its case is made out of Polysulfone PSO Refer to an industry reference such as the Com...

Page 6: ...on Dielectric Constants NOTE Liquids with a conductivity value 100 µS cm are fine if coating is not an issue Liquids with a dielectric constant less than 20 will not be detected by an LVP 51 R level switch depending on conditions Acetone 21 Acetoaldehyde 22 2 Acetyl methyl hexyl ketone 28 Alcohol 16 to 31 Ammonia 15 to 25 Acetic acid 4 1 to 6 2 Butyl chloride 9 6 Barium chloride 9 to 11 Benzene 2 ...

Page 7: ...a seal between the sensor and the tank wall and will hold it in place during testing and installation If desired the sensor may be installed temporarily without welding the fitting to the wall If several different locations must be tried before permanent installation use double sided foam stick tape designed for PP or PE 4 After the sensor has been tested to verify the POA weld glass or strap the ...

Page 8: ...oval and or maintenance of the sensor The cable length may be extended up to a maximum of 1000 feet using a well insulated 14 to 20 gauge shielded four conductor cable Wire Stripping Using a 10 gauge wire stripper carefully remove the outer layer of insulation from the last 1 1 4 of the sensor s cable Unwrap and discard the exposed foil shield from around the signal wires leaving the drain wire at...

Page 9: ...60 VDC All models LVP 51 R uses the relay and features 4 wires red black white and green and a shield wire The NO NC status is set by the polarity o f the voltage feeding the red and black wires The green wire is the common for the relay and the white wire is the NO or NC depending on the polarity of red and black Normally Open Wiring Normally Closed Wiring ...

Page 10: ... RC for AC circuits Catch Diode Always use stepper relays between the sensor and external loads For DC circuits use a catch diode such as 1N4148 shown on left Refer to the following circuits for RC network assembly and installation Choose R and C as follows R 0 5 to 1 Ohms for each volt across the contacts C 0 5 to 1 μF for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC ...

Page 11: ...either the Green or White wires Complete the circuit by connecting the Green to VDC power or White to VDC power see illustration below Sensor Power RED BLK wires 36 VDC Max 5 1mA Dry 20 1mA Wet Relay Rating GRN WHT wires 60 VA Switching a Normally Open AC Load The Red wire connects to Positive of the DC power supply and the Black wire connects to Negative The LOAD can be attached to the Green wire...

Page 12: ...ile the White wire is connected to the LOAD Jumper the LOAD to the Negative to complete the circuit Sensor Power RED BLK wires 36 VDC Max 5 1mA Dry 20 1mA Wet Relay Rating GRN WHT wires 60 VA Normally Open DC Load as a N Channel Output The Red wire connects to Positive of the power supply and the Black wire connects to Negative The White wire is jumped to the Black wire while the Green wire is con...

Page 13: ...he sensor Insert a small screwdriver into the small slot at the edge of the cap and gently pry upwards 2 Looking down you will see a small three position switch and two trim pots marked Full and Empty You may start with whatever state the tank is in 3 Full state With the tank filled to the top of the sensor set the switch to the Full position right Make sure your hands or any other objects are not...

Page 14: ...corrections if possible If the full and empty states are too similar dielectrically it may not be possible to use a capacitance sensor Testing the Sensor 1 Power Apply power to sensor by connecting power to the controller and or power supply 2 Full condition Fill the tank with the application liquid by filling the tank up to the sensor s point of actuation 3 Test With the sensor being fluctuated b...

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