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6

 

SAFETY

 

PRECAUTION

 

(capacitance)

 

Step

 

Three

 

Make

 

a

 

Fail

Safe

 

System:

  

Design

 

a

 

fail

safe

 

system

 

that

 

accommodates

 

the

 

possibility

 

of

 

switch

 

and/or

 

power

 

failure.

  

OMEGA

 

ENGINEERING

 

recommends

 

the

 

use

 

of

 

redundant

 

backup

 

systems

 

and

 

alarms

 

in

 

addition

 

to

 

the

 

primary

 

system.

   

Adding

 

a

 

redundant

 

high

 

level

 

float

 

switch

 

to

 

the

 

system

 

is

 

a

 

cost

 

effective

 

means

 

to

 

prevent

 

costly

 

tank

 

overflows.

 

The

 

LVP

51

R

 

switch

 

has

 

a

 

single

 

relay.

   

The

 

normally

 

open

 

(NO)

 

or

 

normally

 

closed

 

(NC)

 

operation

 

is

 

user

 

selected

 

based

 

on

 

the

 

desired

 

system

 

control.

   

Always

 

design

 

a

 

fail

safe

 

system

 

that

 

accommodates

 

for

 

the

 

possibility

 

of

 

functional

 

and/or

 

power

 

failure

 

to

 

the

 

instrument.

  

The

 

"normal"

 

relay

 

state

 

is

 

where

 

the

 

relay

 

coil

 

is

 

de

energized

 

and

 

the

 

relay

 

indicator

 

is

 

OFF.

 

Therefore,

 

if

 

power

 

is

 

cut

 

OFF

 

to

 

the

 

switch

 

it

 

will

 

de

energize

 

the

 

relay.

 

Make

 

sure

 

that

 

the

 

de

energized

 

state

 

is

 

the

 

safe

 

state

 

in

 

your

 

system

 

design.

  

As

 

such,

 

if

 

switch

 

power

 

is

 

lost,

 

a

 

pump

 

will

 

turn

 

OFF

 

if

 

it

 

is

 

connected

 

to

 

the

 

normally

 

open

 

side

 

of

 

the

 

relay.

 

Technology:

  

The

 

non

intrusive

 

RF

 

capacitance

 

switch

 

detects

 

the

 

presence

 

of

 

liquid

 

or

 

air

 

by

 

measuring

 

the

 

conductive

 

or

 

dielectric

 

values

 

which

 

are

 

present

 

in

 

all

 

materials.

  

An

 

electrical

 

capacitor

 

is

 

formed

 

between

 

the

 

level

 

switch

 

and

 

the

 

outer

 

tank

 

wall.

 

As

 

liquid

 

rises

 

and

 

falls

 

against

 

the

 

inner

 

wall,

 

the

 

capacitance

 

effect

 

is

 

greatly

 

increased

 

and

 

the

 

60VA

 

SPST

 

relay

 

changes

 

state.

  

 

The

 

sensor’s

 

operation

 

may

 

vary

 

based

 

on

 

the

 

dielectric

 

properties

 

of

 

various

 

application

 

liquids.

 

Liquids

 

with

 

a

 

dielectric

 

constant

 

less

 

than

 

20

 

may

 

not

 

be

 

detected

 

by

 

an

 

LVP

51

R

 

sensor.

 

Table

 

of

 

Common

 

Dielectric

 

Constants:

   

NOTE:

 

Liquids

 

with

 

a

 

conductivity

 

value

 

>

 

100

 

µS/cm

 

are

 

fine

 

if

 

coating

 

is

 

not

 

an

 

issue.

  

Liquids

 

with

 

a

 

dielectric

 

constant

 

less

 

than

 

20

 

will

 

not

 

be

 

detected

 

by

 

an

 

LVP

51

R

 

level

 

switch,

 

depending

 

on

 

conditions.

  

Acetone  ..................... 21 

Acetoaldehyde  ....... 22.2 

Acetyl methyl hexyl 

ketone  ........................ 28 

Alcohol  ........... 16 to 31 

Ammonia  ........ 15 to 25 

Acetic acid  .... 4.1 to 6.2 

Butyl chloride  .......... 9.6 

Barium chloride   9 to 11 

Benzene  ................... 2.3 

Benzine  .................... 2.3 

Barium nitrate  .......... 5.6 

Bromine  ................... 3.1 

Chlorobenzene  . 4.7 to 6 

Chlorotoluene  .......... 4.7 

Chloroform  .... 4.5 to 5.0 

Chlorine, liquid  ....... 2.0 

Carbon tetrachloride  2.2 

Cyan  ........................ 2.6 

Cyclohexane methanol 

 .................................. 3.7 

D.I. Water  ................. 20 

Ethyl toluene  ........... 2.2 

Ethyl alcohol  ............ 23 

Ethylene glycol  ........ 37 

Ethylene oxide  .......... 14 

Ethylene dichloride 

 .......................... 11 to 17 

Ethylene chloride  .. 10.5 

Ethyl acetate  ............ 6.4 

Ethyl salicylate  ........ 8.6 

Ethyl stearate  .......... 2.9 

Ethyl silicote  ........... 4.1 

Formic acid  .............. 59 

Ferric oleate  ............ 2.6 

Freon  ....................... 2.2 

Glycerine  .................. 47 

Glycol  ....................... 30 

Glycol nitrite  ............ 27 

Gasoline  ........... 2 to 2.2 

Hydrochloric acid  ... 4.6 

Isobutyric acid  ........ 2.7 

Isobutyl methyl ketone 

 ................................... 13 

Jet fuel  ..................... 1.7 

Lead carbonate  ......... 18 

Lead nitrate  ............... 38 

Methyl salicylate  ..... 9.0 

Methanol   ................... 33 

Methyl alcohol  . 33 to 38 

Margarine, liquid 

 ........................2.8 to 3.2 

Methyl acetate  ......... 7.3 

N-butyl formate  ....... 2.4 

Nitrobenzene  ... 26 to 35 

Nitrotoluene  ............. 25 

Naphthalene  .. 2.3 to 2.5 

Oils, vegetable 2.5 to 3.5 

Oils, mineral  .. 2.3 to 2.4 

Oils, petroleum 

 ........................ 1.8  to  2.2 

Oleic acid  ................ 2.5 

Propane, liquid 

 ........................ 1.8  to  1.9 

Potassium nitrate 

 ........................ 5.0  to  5.9 

Potassium chloride  .. 5.0 

Stearic acid  .............. 2.3 

Toluene  .................... 2.4 

Trichloroethylene  .... 3.4 

Trichloroacetic acid   4.5 

Terephthalic acid 

........................ 1.5 to 1.7 

Thinner  .................... 3.7 

Urea  ......................... 3.5 

Vinyl chloride  .. 2.8 to 6 

Vinyl alcohol   1.8 to 2.0 

Water, 20°C  ............. 80 

Water, 100°C  ........... 48

 

Components:

 

The

 

LVP

51

R

 

is

 

offered

 

in

 

three

 

different

 

models.

 

Depending

 

on

 

the

 

model

 

purchased,

 

you

 

may

 

or

 

may

 

not

 

have

 

been

 

shipped

 

all

 

the

 

components

 

shown

 

below.

 

 

LVP

51

R

 

o

 

LVP

51

R

 

 

PSO

 

body

 

with

 

PP

 

cable

 

 

 

Quick

 

Start

 

Guide

 

 

 

Summary of Contents for LVP-51-R

Page 1: ...1 ...

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Page 3: ...pment The sensor s operation and point of actuation may vary based on the dielectric properties of various application liquids tank materials and thicknesses The LVP 51 R sensor is intended to be used with liquids with a dielectric value between 20 and 80 Due to its user calibration capability it may be able to detect liquids below a dielectric constant of 20 under certain conditions but this must...

Page 4: ... type 1 SPST relay Contact rating 60 VA 1A maximum Contact output Selectable NO NC Process temp F 40 to 176 C 40 to 80 Enclosure rating NEMA 4X IP65 Enclosure mat PSO Conduit entrance Single 1 2 NPT Bracket material LVP 92 PP LVP 91 PE Bracket mounting 3M adhesive plastic thermal weld Cable jacket mat PP Cable type 4 conductor 22 AWG shielded Cable length Standard 10 3m Classification General purp...

Page 5: ...t The LVP 51 R sensor may be mounted in the PE LVP 91 or PP LVP 92 bracket Make sure that the fitting is compatible with the tank it will be applied to Material Compatibility The sensor itself is not designed to be immersed It should be mounted in such a way that it does not normally come into contact with fluid Its case is made out of Polysulfone PSO Refer to an industry reference such as the Com...

Page 6: ...on Dielectric Constants NOTE Liquids with a conductivity value 100 µS cm are fine if coating is not an issue Liquids with a dielectric constant less than 20 will not be detected by an LVP 51 R level switch depending on conditions Acetone 21 Acetoaldehyde 22 2 Acetyl methyl hexyl ketone 28 Alcohol 16 to 31 Ammonia 15 to 25 Acetic acid 4 1 to 6 2 Butyl chloride 9 6 Barium chloride 9 to 11 Benzene 2 ...

Page 7: ...a seal between the sensor and the tank wall and will hold it in place during testing and installation If desired the sensor may be installed temporarily without welding the fitting to the wall If several different locations must be tried before permanent installation use double sided foam stick tape designed for PP or PE 4 After the sensor has been tested to verify the POA weld glass or strap the ...

Page 8: ...oval and or maintenance of the sensor The cable length may be extended up to a maximum of 1000 feet using a well insulated 14 to 20 gauge shielded four conductor cable Wire Stripping Using a 10 gauge wire stripper carefully remove the outer layer of insulation from the last 1 1 4 of the sensor s cable Unwrap and discard the exposed foil shield from around the signal wires leaving the drain wire at...

Page 9: ...60 VDC All models LVP 51 R uses the relay and features 4 wires red black white and green and a shield wire The NO NC status is set by the polarity o f the voltage feeding the red and black wires The green wire is the common for the relay and the white wire is the NO or NC depending on the polarity of red and black Normally Open Wiring Normally Closed Wiring ...

Page 10: ... RC for AC circuits Catch Diode Always use stepper relays between the sensor and external loads For DC circuits use a catch diode such as 1N4148 shown on left Refer to the following circuits for RC network assembly and installation Choose R and C as follows R 0 5 to 1 Ohms for each volt across the contacts C 0 5 to 1 μF for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC ...

Page 11: ...either the Green or White wires Complete the circuit by connecting the Green to VDC power or White to VDC power see illustration below Sensor Power RED BLK wires 36 VDC Max 5 1mA Dry 20 1mA Wet Relay Rating GRN WHT wires 60 VA Switching a Normally Open AC Load The Red wire connects to Positive of the DC power supply and the Black wire connects to Negative The LOAD can be attached to the Green wire...

Page 12: ...ile the White wire is connected to the LOAD Jumper the LOAD to the Negative to complete the circuit Sensor Power RED BLK wires 36 VDC Max 5 1mA Dry 20 1mA Wet Relay Rating GRN WHT wires 60 VA Normally Open DC Load as a N Channel Output The Red wire connects to Positive of the power supply and the Black wire connects to Negative The White wire is jumped to the Black wire while the Green wire is con...

Page 13: ...he sensor Insert a small screwdriver into the small slot at the edge of the cap and gently pry upwards 2 Looking down you will see a small three position switch and two trim pots marked Full and Empty You may start with whatever state the tank is in 3 Full state With the tank filled to the top of the sensor set the switch to the Full position right Make sure your hands or any other objects are not...

Page 14: ...corrections if possible If the full and empty states are too similar dielectrically it may not be possible to use a capacitance sensor Testing the Sensor 1 Power Apply power to sensor by connecting power to the controller and or power supply 2 Full condition Fill the tank with the application liquid by filling the tank up to the sensor s point of actuation 3 Test With the sensor being fluctuated b...

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