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13

 

 

CALIBRATION

 

 

Step

 

Seven

 

After

 

it

 

is

 

installed

 

in

 

place,

 

the

 

must

 

be

 

calibrated

 

by

 

the

 

user

 

before

 

operation.

  

Everything

 

needed

 

for

 

the

 

procedure

 

is

 

self

contained

 

within

 

the

 

electronics

 

of

 

the

 

LVP

51

R

 

level

 

switch.

 

Two

 

dielectric

 

states—full

 

condition

 

and

 

empty

 

condition—are

 

measured

 

by

 

the

 

LVP

51

R,

 

and

 

then

 

averaged

 

to

 

set

 

the

 

threshold

 

between

 

“wet”

 

and

 

“dry”

 

at

 

the

 

sensor.

  

The

 

empty

 

state

 

must

 

be

 

at

 

least

 

6"

 

below

 

the

 

bottom

 

of

 

the

 

sensor

 

for

 

calibration.

   

The

 

full

 

state

 

must

 

be

 

to

 

the

 

top

 

of

 

the

 

sensor

 

(not

 

just

 

to

 

the

 

point

 

of

 

actuation)

 

for

 

calibration.

   

The

 

actual

 

application

 

fluid

 

at

 

its

 

intended

 

operating

 

temperature

 

must

 

be

 

used

 

during

 

calibration.

  

Use

 

the

 

following

 

procedure

 

assumes

 

that

 

the

 

sensor

 

has

 

already

 

been

 

wired

 

to

 

a

 

power

 

supply.

 

1.

 

Remove

 

the

 

cap

 

from

 

the

 

sensor

 

body

 

by

 

loosening

 

the

 

two

 

screws

 

located

 

below

 

the

 

sensor.

  

Do

 

not

 

remove

 

the

 

screws

 

from

 

the

 

sensor.

 

Insert

 

a

 

small

 

screwdriver

 

into

 

the

 

small

 

slot

 

at

 

the

 

edge

 

of

 

the

 

cap

 

and

 

gently

 

pry

 

upwards.

 

2.

 

Looking

 

down

 

you

 

will

 

see

 

a

 

small

 

three

position

 

switch

 

and

 

two

 

trim

 

pots

 

marked

 

Full

 

and

 

Empty.

 

You

 

may

 

start

 

with

 

whatever

 

state

 

the

 

tank

 

is

 

in.

 

3.

 

Full

 

state:

 

With

 

the

 

tank

 

filled

 

to

 

the

 

top

 

of

 

the

 

sensor,

 

set

 

the

 

switch

 

to

 

the

 

Full

 

position

 

(right).

  

Make

 

sure

 

your

 

hands

 

or

 

any

 

other

 

objects

 

are

 

not

 

touching

 

the

 

sensor

 

while

 

calibrating

 

because

 

this

 

will

 

cause

 

a

 

false

 

reading.

   

Using

 

a

 

small

 

nonmetallic

 

screwdriver

 

or

 

alignment

 

tool,

 

turn

 

trim

 

pot

 

Full

 

until

 

the

 

LED

 

just

 

lights,

 

and

 

no

 

farther.

   

Note

 

the

 

position.

 

Now

 

turn

 

the

 

trim

 

pot

 

back

 

until

 

the

 

LED

 

turns

 

off.

  

The

 

ideal

 

setting

 

for

 

the

 

trim

 

pot

 

is

 

midway

 

between

 

these

 

on

 

and

 

off

 

points.

 

4.

 

Empty

 

state:

 

With

 

the

 

tank

 

drained

 

to

 

a

 

point

 

no

 

closer

 

than

 

6

 

inches

 

below

 

the

 

bottom

 

of

 

the

 

sensor,

 

set

 

the

 

switch

 

to

 

the

 

Empty

 

position

 

(left).

  

Set

 

the

 

Empty

 

trim

 

pot

 

as

 

in

 

Step

 

3.

   

5.

 

After

 

completing

 

calibration,

 

make

 

sure

 

to

 

return

 

the

 

switch

 

to

 

the

 

center

 

position.

 

Snap

 

the

 

cap

 

back

 

on

 

by

 

pressing

 

down,

 

and

 

tighten

 

the

 

two

 

screws.

 

 

 

 

 

Summary of Contents for LVP-51-R

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Page 3: ...pment The sensor s operation and point of actuation may vary based on the dielectric properties of various application liquids tank materials and thicknesses The LVP 51 R sensor is intended to be used with liquids with a dielectric value between 20 and 80 Due to its user calibration capability it may be able to detect liquids below a dielectric constant of 20 under certain conditions but this must...

Page 4: ... type 1 SPST relay Contact rating 60 VA 1A maximum Contact output Selectable NO NC Process temp F 40 to 176 C 40 to 80 Enclosure rating NEMA 4X IP65 Enclosure mat PSO Conduit entrance Single 1 2 NPT Bracket material LVP 92 PP LVP 91 PE Bracket mounting 3M adhesive plastic thermal weld Cable jacket mat PP Cable type 4 conductor 22 AWG shielded Cable length Standard 10 3m Classification General purp...

Page 5: ...t The LVP 51 R sensor may be mounted in the PE LVP 91 or PP LVP 92 bracket Make sure that the fitting is compatible with the tank it will be applied to Material Compatibility The sensor itself is not designed to be immersed It should be mounted in such a way that it does not normally come into contact with fluid Its case is made out of Polysulfone PSO Refer to an industry reference such as the Com...

Page 6: ...on Dielectric Constants NOTE Liquids with a conductivity value 100 µS cm are fine if coating is not an issue Liquids with a dielectric constant less than 20 will not be detected by an LVP 51 R level switch depending on conditions Acetone 21 Acetoaldehyde 22 2 Acetyl methyl hexyl ketone 28 Alcohol 16 to 31 Ammonia 15 to 25 Acetic acid 4 1 to 6 2 Butyl chloride 9 6 Barium chloride 9 to 11 Benzene 2 ...

Page 7: ...a seal between the sensor and the tank wall and will hold it in place during testing and installation If desired the sensor may be installed temporarily without welding the fitting to the wall If several different locations must be tried before permanent installation use double sided foam stick tape designed for PP or PE 4 After the sensor has been tested to verify the POA weld glass or strap the ...

Page 8: ...oval and or maintenance of the sensor The cable length may be extended up to a maximum of 1000 feet using a well insulated 14 to 20 gauge shielded four conductor cable Wire Stripping Using a 10 gauge wire stripper carefully remove the outer layer of insulation from the last 1 1 4 of the sensor s cable Unwrap and discard the exposed foil shield from around the signal wires leaving the drain wire at...

Page 9: ...60 VDC All models LVP 51 R uses the relay and features 4 wires red black white and green and a shield wire The NO NC status is set by the polarity o f the voltage feeding the red and black wires The green wire is the common for the relay and the white wire is the NO or NC depending on the polarity of red and black Normally Open Wiring Normally Closed Wiring ...

Page 10: ... RC for AC circuits Catch Diode Always use stepper relays between the sensor and external loads For DC circuits use a catch diode such as 1N4148 shown on left Refer to the following circuits for RC network assembly and installation Choose R and C as follows R 0 5 to 1 Ohms for each volt across the contacts C 0 5 to 1 μF for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC ...

Page 11: ...either the Green or White wires Complete the circuit by connecting the Green to VDC power or White to VDC power see illustration below Sensor Power RED BLK wires 36 VDC Max 5 1mA Dry 20 1mA Wet Relay Rating GRN WHT wires 60 VA Switching a Normally Open AC Load The Red wire connects to Positive of the DC power supply and the Black wire connects to Negative The LOAD can be attached to the Green wire...

Page 12: ...ile the White wire is connected to the LOAD Jumper the LOAD to the Negative to complete the circuit Sensor Power RED BLK wires 36 VDC Max 5 1mA Dry 20 1mA Wet Relay Rating GRN WHT wires 60 VA Normally Open DC Load as a N Channel Output The Red wire connects to Positive of the power supply and the Black wire connects to Negative The White wire is jumped to the Black wire while the Green wire is con...

Page 13: ...he sensor Insert a small screwdriver into the small slot at the edge of the cap and gently pry upwards 2 Looking down you will see a small three position switch and two trim pots marked Full and Empty You may start with whatever state the tank is in 3 Full state With the tank filled to the top of the sensor set the switch to the Full position right Make sure your hands or any other objects are not...

Page 14: ...corrections if possible If the full and empty states are too similar dielectrically it may not be possible to use a capacitance sensor Testing the Sensor 1 Power Apply power to sensor by connecting power to the controller and or power supply 2 Full condition Fill the tank with the application liquid by filling the tank up to the sensor s point of actuation 3 Test With the sensor being fluctuated b...

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