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14

 

MAINTENANCE

 

 

Step

 

Seven

 

Checking

 

the

 

Point

 

of

 

Actuation:

   

Raise

 

the

 

fluid

 

level

 

to

 

the

 

point

 

where

 

the

 

sensor

 

sends

 

a

 

“wet”

 

signal

 

(Input

 

LED

 

will

 

turn

 

Amber

 

on

 

OMEGA

 

ENGINEERING

 

controllers).

   

The

 

“dry”

 

signal

 

should

 

be

 

sent

 

when

 

the

 

fluid

 

level

 

is

 

lowered

 

(Input

 

LED

 

will

 

turn

 

Green

 

on

 

OMEGA

 

ENGINEERING

 

controllers).

   

The

 

actual

 

Point

 

of

 

Actuation

 

(POA)

 

depends

 

on

 

many

 

variables,

 

including

 

the

 

thickness

 

of

 

the

 

wall

 

and

 

the

 

dielectric

 

value

 

of

 

the

 

liquid.

  

For

 

example,

 

thicker

 

tank

 

walls

 

can

 

raise

 

the

 

POA

 

while

 

thinner

 

walls

 

could

 

lower

 

the

 

POA.

 

If

 

the

 

POA

 

needs

 

to

 

be

 

changed,

 

measure

 

the

 

distance

 

and

 

remount

 

the

 

sensor

 

in

 

a

 

new

 

location.

 

 

Do

 

not

 

attempt

 

to

 

change

 

the

 

Point

 

of

 

Actuation

 

by

 

intentional

 

miscalibration.

 

 

If

 

the

 

sensor

 

does

 

not

 

signal

 

wet

 

and

 

dry

 

reliably,

 

it

 

may

 

be

 

that:

 

 

the

 

dielectric

 

constant

 

of

 

the

 

application

 

fluid

 

is

 

too

 

low

 

 

the

 

tank

 

wall

 

is

 

too

 

thick

 

for

 

the

 

application

 

fluid

 

 

there

 

are

 

static

 

or

 

other

 

electrical

 

charges

 

in

 

the

 

fluid

 

 

metal

 

objects

 

are

 

within

 

6"

 

of

 

the

 

sensor

 

 

calibration

 

was

 

performed

 

incorrectly

 

Try

 

the

 

calibration

 

procedure

 

again,

 

after

 

making

 

corrections

 

if

 

possible.

  

If

 

the

 

full

 

and

 

empty

 

states

 

are

 

too

 

similar

 

dielectrically,

 

it

 

may

 

not

 

be

 

possible

 

to

 

use

 

a

 

capacitance

 

sensor.

 

Testing

 

the

 

Sensor:

 

1.

 

Power:

 

Apply

 

power

 

to

 

sensor,

 

by

 

connecting

 

power

 

to

 

the

 

controller

 

and/or

 

power

 

supply.

 

2.

 

Full

 

condition:

 

Fill

 

the

 

tank

 

with

 

the

 

application

 

liquid,

 

by

 

filling

 

the

 

tank

 

up

 

to

 

the

 

sensor’s

 

point

 

of

 

actuation.

 

3.

 

Test:

 

With

 

the

 

sensor

 

being

 

fluctuated

 

between

 

wet

 

and

 

dry

 

states,

 

use

 

a

 

multimeter

 

to

 

ensure

 

that

 

the

 

correct

 

signals

 

are

 

being

 

produced

 

by

 

the

 

LVP

51

R

 

level

 

switch,

 

or

 

observe

 

the

 

sensor

 

indicator

 

light

 

in

 

the

 

controller.

 

4.

 

Point

 

of

 

Actuation:

 

Observe

 

the

 

point

 

at

 

which

 

the

 

rising

 

or

 

falling

 

fluid

 

level

 

causes

 

the

 

sensor

 

to

 

change

 

state,

 

and

 

move

 

the

 

installation

 

of

 

the

 

sensor

 

if

 

necessary.

 

Maintenance:

  

The

 

LVP

51

R

 

level

 

switch

 

itself

 

requires

 

no

 

periodic

 

maintenance

 

except

 

cleaning

 

as

 

required.

 

However,

 

periodically

 

clean

 

any

 

coating

 

or

 

scaling

 

on

 

the

 

tank

 

wall

 

the

 

sensor

 

is

 

attached

 

to

 

and

 

check

 

the

 

calibration.

  

It

 

is

 

the

 

responsibility

 

of

 

the

 

user

 

to

 

determine

 

the

 

appropriate

 

maintenance

 

schedule,

 

based

 

on

 

the

 

specific

 

characteristics

 

of

 

the

 

application

 

liquids.

  

In

 

addition,

 

any

 

dripping

 

or

 

condensation

 

between

 

the

 

sensor

 

and

 

the

 

tank

 

wall

 

fitting

 

may

 

need

 

to

 

be

 

periodically

 

cleaned

 

to

 

maintain

 

accuracy.

 

 

 

 

Summary of Contents for LVP-51-R

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Page 3: ...pment The sensor s operation and point of actuation may vary based on the dielectric properties of various application liquids tank materials and thicknesses The LVP 51 R sensor is intended to be used with liquids with a dielectric value between 20 and 80 Due to its user calibration capability it may be able to detect liquids below a dielectric constant of 20 under certain conditions but this must...

Page 4: ... type 1 SPST relay Contact rating 60 VA 1A maximum Contact output Selectable NO NC Process temp F 40 to 176 C 40 to 80 Enclosure rating NEMA 4X IP65 Enclosure mat PSO Conduit entrance Single 1 2 NPT Bracket material LVP 92 PP LVP 91 PE Bracket mounting 3M adhesive plastic thermal weld Cable jacket mat PP Cable type 4 conductor 22 AWG shielded Cable length Standard 10 3m Classification General purp...

Page 5: ...t The LVP 51 R sensor may be mounted in the PE LVP 91 or PP LVP 92 bracket Make sure that the fitting is compatible with the tank it will be applied to Material Compatibility The sensor itself is not designed to be immersed It should be mounted in such a way that it does not normally come into contact with fluid Its case is made out of Polysulfone PSO Refer to an industry reference such as the Com...

Page 6: ...on Dielectric Constants NOTE Liquids with a conductivity value 100 µS cm are fine if coating is not an issue Liquids with a dielectric constant less than 20 will not be detected by an LVP 51 R level switch depending on conditions Acetone 21 Acetoaldehyde 22 2 Acetyl methyl hexyl ketone 28 Alcohol 16 to 31 Ammonia 15 to 25 Acetic acid 4 1 to 6 2 Butyl chloride 9 6 Barium chloride 9 to 11 Benzene 2 ...

Page 7: ...a seal between the sensor and the tank wall and will hold it in place during testing and installation If desired the sensor may be installed temporarily without welding the fitting to the wall If several different locations must be tried before permanent installation use double sided foam stick tape designed for PP or PE 4 After the sensor has been tested to verify the POA weld glass or strap the ...

Page 8: ...oval and or maintenance of the sensor The cable length may be extended up to a maximum of 1000 feet using a well insulated 14 to 20 gauge shielded four conductor cable Wire Stripping Using a 10 gauge wire stripper carefully remove the outer layer of insulation from the last 1 1 4 of the sensor s cable Unwrap and discard the exposed foil shield from around the signal wires leaving the drain wire at...

Page 9: ...60 VDC All models LVP 51 R uses the relay and features 4 wires red black white and green and a shield wire The NO NC status is set by the polarity o f the voltage feeding the red and black wires The green wire is the common for the relay and the white wire is the NO or NC depending on the polarity of red and black Normally Open Wiring Normally Closed Wiring ...

Page 10: ... RC for AC circuits Catch Diode Always use stepper relays between the sensor and external loads For DC circuits use a catch diode such as 1N4148 shown on left Refer to the following circuits for RC network assembly and installation Choose R and C as follows R 0 5 to 1 Ohms for each volt across the contacts C 0 5 to 1 μF for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC ...

Page 11: ...either the Green or White wires Complete the circuit by connecting the Green to VDC power or White to VDC power see illustration below Sensor Power RED BLK wires 36 VDC Max 5 1mA Dry 20 1mA Wet Relay Rating GRN WHT wires 60 VA Switching a Normally Open AC Load The Red wire connects to Positive of the DC power supply and the Black wire connects to Negative The LOAD can be attached to the Green wire...

Page 12: ...ile the White wire is connected to the LOAD Jumper the LOAD to the Negative to complete the circuit Sensor Power RED BLK wires 36 VDC Max 5 1mA Dry 20 1mA Wet Relay Rating GRN WHT wires 60 VA Normally Open DC Load as a N Channel Output The Red wire connects to Positive of the power supply and the Black wire connects to Negative The White wire is jumped to the Black wire while the Green wire is con...

Page 13: ...he sensor Insert a small screwdriver into the small slot at the edge of the cap and gently pry upwards 2 Looking down you will see a small three position switch and two trim pots marked Full and Empty You may start with whatever state the tank is in 3 Full state With the tank filled to the top of the sensor set the switch to the Full position right Make sure your hands or any other objects are not...

Page 14: ...corrections if possible If the full and empty states are too similar dielectrically it may not be possible to use a capacitance sensor Testing the Sensor 1 Power Apply power to sensor by connecting power to the controller and or power supply 2 Full condition Fill the tank with the application liquid by filling the tank up to the sensor s point of actuation 3 Test With the sensor being fluctuated b...

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