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16

Maintenance

SEAL BEAMS AND COUNTER BEAMS

To achieve a quality seal, it is necessary that the seal beam and counter beam are in good condition.

1.  Clean the seal and counter beams daily with a dry cloth.

2.  Replace the Teflon tape on the seal beam if damaged and replace the sealing wire if kinked.

3.  Replace the silicone rubber seal if it is burned in.

Depending on the type of machine, there are three seal beam versions:

1.  Single-seal beam (T2).

2.  Stainless steel seal beam.

3.  Aluminum seal beam.

SINGLE-SEAL BEAM

REMOVE THE SEALING WIRE AND TEFLON TAPE AS FOLLOWS:

1.  Grab the seal beam in the middle and pull it straight up and out of the machine.

2.  The beam is held in place by 2 pins; some force may be necessary to loosen the beam.

3.  Remove the brown Teflon tape that is applied to the seal beam.

4.  Remove the two screws on the underside of the seal beam; this releases the sealing wire.

5.  Clean the seal beam thoroughly and remove any glue residue off the Teflon tape.

NOTES

•  Check the condition of the tensioning springs at both ends of the seal beam; replace if necessary.

•  These springs maintain tension on the sealing wire.

•  Using the seal beam without the springs may cause sealing wires to break.

INSTALL THE SEALING WIRE AND TEFLON TAPE AS FOLLOWS:

1.  Position the sealing wire across the beam and fasten it on one side with a small bolt.

2.  Apply tension on the wire by pulling it with a pair of pliers.

3.  Fasten the wire on the opposite end of the beam with the second bolt and cut the wire to length; the ends 

of the sealing wire must be long enough to make electrical contact with the pins in the vacuum chamber.

4.  Apply the Teflon tape smooth and tight over the seal beam; make sure that the beam is clean and free of 

grease.

5.  Re-install the beam in the vacuum chamber; check to make sure that the ends of the sealing wire make 

contact with the steel pins.

ALUMINUM/STAINLESS STEEL SEAL BEAM

REMOVE THE SEALING AND CUTTING WIRES AS FOLLOWS:

1.  Remove the old wires by pulling them loose from the seal beam contacts.

2.  Loosen the clamp screws and remove the seal beam from the U-profile.

3.  Remove the Teflon tape from the seal beam.

4.  Remove the mounting plates on both ends of the seal beam by loosening the screws; this releases the 

sealing wires and/or sealing and cutting wires.

5.  Clean the seal beam thoroughly.

Summary of Contents for 59020

Page 1: ...Revised 02 25 2022 Toll Free 1 800 465 0234 Fax 905 607 0234 Email service omcan com www omcan com Heavy Duty Vacuum Packaging Models VP NL 0010 MN 0020 MN Items 59020 59021 Instruction Manual ...

Page 2: ...6 47 Table of Contents Section General Information Safety and Warranty Technical Specifications Installation Operation Maintenance Troubleshooting Parts Breakdown Electrical Schematics Notes Warranty Registration Model VP NL 0010 MN Model VP NL 0020 MN ...

Page 3: ...utmost importance to save these instructions for future reference Also save the original box and packaging for shipping the equipment if servicing or returning of the machine is required Omcan Fabrication et distribution Companie Limité et Food Machinery d Amerique dba Omcan et Omcan Inc ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne ait utilisé cet équipemen...

Page 4: ...en su sano juicio y no bajo alguna influencia de droga o alcohol y que este ha sido entrenado en el correcto funcionamiento de esta máquina y ésta usando ropa apropiada y autorizada Cualquier modificación a la máquina anúla la garantía y puede causar daños a las personas usando la máquina mientras esta en el funcionamiento REVISE EL PAQUETE A SU LLEGADA Tras la recepcion de un envio Omcan favor in...

Page 5: ...y devices may never be by passed RESIDENTIAL USERS Vendor assumes no liability for parts or labor coverage for component failure or other damages resulting from installation in non commercial or residential applications The right is reserved to deny shipment for residential usage if this occurs you will be notified as soon as possible 1 YEAR PARTS AND LABOR WARRANTY Within the warranty period cont...

Page 6: ...tructed and properly ventilated Engage the locks on the wheels if so equipped Check the oil level in the pump add oil if necessary Never operate the machine when the oil level is low It is recommended to change the oil at least every 2 months TURNING ON MACHINE If so equipped like some mobile and double chamber models turn on the main power switch on the back of the machine Push the on off button ...

Page 7: ...l system which can accommodate up to 9 custom programs P1 9 ONE PROGRAM CONTROL SYSTEM Henkovac machines with the One Program control system can be programmed for the following 2 functions 1 Vacuum time seconds 2 Sealing time seconds The values for vacuum and sealing times are selected by the user and saved in program P1 During operation the LCD display will show symbols to indicate the active fun...

Page 8: ...nction While packing sauce or soup the package may be sealed as soon as product boiling is detected Entering the desired vacuum time By pressing the or of the vacuum button the vacuum time can be increased or decreased The selected value is confirmed and saved by pressing the menu button Press the button to reset the original value Entering the desired sealing time By pressing the or of the sealin...

Page 9: ...vacuum gauge The number of seconds of vacuum time remaining is shown on the LCD display PLUG AND PLAY When turning on a time based machine for the first time it will start up in the PA program AUTOMATIC This is a pre set factory program with 30 40 seconds vacuum time and 2 seconds of sealing time When turning on the machine after that it will start up in the most recently used program OPTIONAL INS...

Page 10: ...ctive function and initiates the next step in the cycle While the machine is running exits the active function and jumps to the next step in the cycle While packing sauce or soup the package may be sealed as soon as product boiling is detected Menu Button Toggles between Home menu and Settings menu Save Function During programming confirms and saves the entered program values and returns to the Ho...

Page 11: ...e machine will initiate the cool down phase and perform a number of vacuum cycles before turning off automatically These additional cycles allow any moisture in the oil of the pump to evaporate This increases the longevity of the machine and minimizes the need for oil changes and pump maintenance Service Symbol After reaching a certain number of operating hours or packing cycles the service symbol...

Page 12: ...G VACUUM TIME FOR P1 1 Press twice on the or button After pressing once the programmed value is displayed After pressing twice the symbol will start blinking and the value may be adjusted 2 Save the new value by pressing the menu button 3 To retain the original value press the button 4 Exit the program by pressing the menu button ADJUSTING SEALING TIME FOR P1 1 Press twice on the or button After p...

Page 13: ...ng time in seconds Vacuum Plus on off in seconds Gassing on off in seconds or mbar only with sensor Clean Cut Controlled CCC Seal on off in seconds Soft Air on off in seconds or mbar only with sensor Multi cycle on off in number of cycles REVIEWING FUNCTION VALUES FOR P1 P9 1 Turn the machine on by pushing the button 2 The most recently used program will be indicated 3 All selected functions for t...

Page 14: ...utton 6 Push the menu button to store all selected values and to return to the Home menu TURNING OFF MACHINE Follow the same procedure as for the One Program control system GENERAL Regular maintenance prevents equipment malfunctions and prolongs the life of the machine In addition it optimizes sanitary conditions Always have a certified Henkovac dealer carry out repair and maintenance activities W...

Page 15: ... display NOTE To reset the service interval counters after the oil change Start machine and while the display shows the hours or cycles press and hold the button ADDING AND CHANGING THE PUMP OIL WARNING The operating temperature of the pump is 70 C 158 F or higher Wear gloves when servicing the pump or let it cool off sufficiently to prevent injuries ADDING OIL 1 Remove the oil filler cap 2 Add oi...

Page 16: ...ce if necessary These springs maintain tension on the sealing wire Using the seal beam without the springs may cause sealing wires to break INSTALL THE SEALING WIRE AND TEFLON TAPE AS FOLLOWS 1 Position the sealing wire across the beam and fasten it on one side with a small bolt 2 Apply tension on the wire by pulling it with a pair of pliers 3 Fasten the wire on the opposite end of the beam with t...

Page 17: ...e tighter with a pair of pliers 3 Re tighten the screws after the correct tension has been achieved 4 Cut the end of the wires flush with the bottom edge of the mounting plate 5 Apply the Teflon tape smooth and tight over the seal beam without creases Make sure that the beam is clean and free of grease 6 Re install the seal beam in the vacuum chamber and re connect the wires ALUMINUM T SHAPED SEAL...

Page 18: ...groove and make sure that it does not stick out at either end of the counter beam RUBBER SEAL OF VACUUM CHAMBER COVER To assure that the vacuum chamber is properly sealed it is important that the rubber seal is in good condition and is not damaged Replace the cover seal as follows 1 Copy the length of the original rubber seal 2 Pull the original rubber seal from the groove 3 Clean the groove 4 Eve...

Page 19: ...ogram The packaging material is of poor quality Select a better quality packaging material The product damages the bag Program a higher value for Soft Air The machine gases the package Turn off the gassing function The seal is leaking The package seam is poorly formed Increase the sealing time and or reduce the MAP gas pressure The package seam is burnt Decrease the sealing time The opening of the...

Page 20: ...ur Decrease the sealing time The electrical contacts of the seal beam have fouled Remove the seal beam and clean the pins and contacts with sand paper The service symbol appears when turning on the machine indicating the remaining production hours or cycles The service interval counters have reached their maximum programmed values To reset the service interval counters after the oil change Start t...

Page 21: ...21 Parts Breakdown Model VP NL 0010 MN 59020 Overall ...

Page 22: ...22 Parts Breakdown Model VP NL 0010 MN 59020 Vacuum Chamber ...

Page 23: ...23 Parts Breakdown Model VP NL 0010 MN 59020 Electrical Components ...

Page 24: ...24 Parts Breakdown Model VP NL 0010 MN 59020 Lid ...

Page 25: ...25 Parts Breakdown Model VP NL 0010 MN 59020 Hinge ...

Page 26: ...26 Parts Breakdown Model VP NL 0010 MN 59020 Air Valve ...

Page 27: ...27 Parts Breakdown Model VP NL 0010 MN 59020 Vacuum Valve ...

Page 28: ...28 Parts Breakdown Model VP NL 0010 MN 59020 Transformer ...

Page 29: ...29 Parts Breakdown Model VP NL 0010 MN 59020 Control Panel ...

Page 30: ...luiting M1 for 59020 91 27787 Hexagon Screw M6x16 DIN933 A2 for 59020 109 Item No Description Position Item No Description Position Item No Description Position 27830 Slotted Cheese Head Screw M4x6 A2 DIN84 for 59020 5 AI846 M5 Hexagon Cap Nut DIN 917 for 59020 13 65774 Distance Ring 8mm for Seal Cilinder 90mm for 59020 23 65775 Sealsnoer C1 for 59020 6 15775 Micro Switch MV3003L for 59020 14 6576...

Page 31: ... Ring 1 2x1 4 NR241 for 59020 18 AI930 Achterwand M1 for 59020 25 30015 Square Hose Coupling 1 4x6 Ext for 59020 10 29997 Brass Hose Coupling 1 4x6 Ext for 59020 19 27795 Sticker Tension Triangle for 59020 26 Lid Electrical Components Parts Breakdown Model VP NL 0010 MN 59020 Item No Description Position Item No Description Position Item No Description Position AI893 Scharnierdeel T3 for 59020 1 A...

Page 32: ...Air New for 59020 3 35490 Single Banjo Bolt 1 8 for 59020 7 62754 Dubbelhoschroef 1 8 for 59020 11 35431 Sealing Washer 0251796 0251797 for 59020 4 35855 PVC Nipple 219105 11 4x40 for 59020 8 62752 Swenkringstuk 1 8 6mm for 59020 12 35850 Vacuumvalve 2x1 1 4 TV for 59020 5 27837 Hose O2 Drago 6x13 for 59020 9 Item No Description Position Item No Description Position Item No Description Position 35...

Page 33: ...33 Parts Breakdown Model VP NL 0020 MN 59021 Overall ...

Page 34: ...34 Parts Breakdown Model VP NL 0020 MN 59021 Vacuum Chamber ...

Page 35: ...35 Parts Breakdown Model VP NL 0020 MN 59021 Seal Lid ...

Page 36: ...36 Parts Breakdown Model VP NL 0020 MN 59021 Hinge ...

Page 37: ...37 Parts Breakdown Model VP NL 0020 MN 59021 Manifold ...

Page 38: ...38 Parts Breakdown Model VP NL 0020 MN 59021 Vacuum Valve ...

Page 39: ...39 Parts Breakdown Model VP NL 0020 MN 59021 Switchbox ...

Page 40: ...40 Parts Breakdown Model VP NL 0020 MN 59021 Control Panel ...

Page 41: ...x2mm MS VN for 59021 47 35372 Castle Washer M8 for 59021 35 35889 Hose Clip ABA 44 56mm for 59021 48 Vacuum Chamber Item No Description Position Item No Description Position Item No Description Position 65762 Spruitstuk MA for 59021 10 65770 Afstandsbus 6 2x10x18mm for 59021 32 35256 Air Pressure Hose Blue 10x8 for 59021 44 65763 M2 Vacuumbak R2 for 59021 16 35925 Hexagon Screw M6x40 DIN933 A2 for...

Page 42: ...ription Position AI861 Clamping Plate Valve Armature for 59021 1 AI859 O Ring 12x2mm for 59021 5 AI938 Spoel 24VAC 5 5VA for 59021 10 AI899 M3x25 Countersunk Screw DIN 963 for 59021 2 AI904 Blindplaat Combi Ventiel for 59021 7 35414 Slang Pilaar 1 4x4 BU R Norma for 59021 11 AI937 Spruitstuk MA for 59021 3 35293 Slotted Cheese Head Screw M3x5 A2 DIN84 for 59021 8 65687 Vacuum Transmittor 0 1050MBA...

Page 43: ...e Gland M20x1 5 Plastic for 59021 6 35306 Fuse Clamp 2 5 2 ZSI for 59021 16 65713 Wartel M12x1 5 KS for 59021 26 35305 End Fent for 59021 7 27782 Hexagon Flangenut M5 DIN6923 A2 for 59021 17 65714 Moer M12x1 5 KS for 59021 27 35315 Double Clamp 2 5 2 for 59021 8 35559 Micro Cellular Rubber 4mm Black for 59021 18 35304 Earth Terminal PE 4 2 3 for 59021 28 65708 Sluitplatt Zap ZDU 6 2 for 59021 9 65...

Page 44: ...44 Electrical Schematics Model VP NL 0010 MN 59020 ...

Page 45: ...45 Electrical Schematics Model VP NL 0020 MN 59021 ...

Page 46: ...________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ___________________________...

Page 47: ...gister online by visiting OMCAN PRODUCT WARRANTY REGISTRATION 3115 Pepper Mill Court Mississauga Ontario Canada L5L 4X5 https omcan com warranty registration or email to service omcan com Purchaser s Information Name Company Name Address Telephone City Province or State Postal or Zip Email Address Country Type of Company Restaurant Bakery Deli Dealer from which Purchased Butcher Supermarket Catere...

Page 48: ...s relations avec nos clients et les fabricants de valeur Aujourd hui avec des partenaires en Amérique du Nord Europe Asie et Amérique du Sud nous travaillons continuellement à améliorer et développer l entreprise Nous nous efforçons d offrir à nos clients une valeur exceptionnelle grâce à nos ventes locales qualifiées et des représentants de service qui offrent un accès facile à plus de 6500 produ...

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