omal automation DA08 Installation, Use And Maintenance Manual Download Page 25

EN - 

12

OMAL S.p.A.

Headquarters

: Via Ponte Nuovo, 11 - 25050 Rodengo Saiano (BS) Italy  •  

Production Site:

 Via Brognolo, 12 - 25050 Passirano (BS) Italy

Ph.

 +39 030 8900145  •  

Fax

 +39 030 8900423  •  [email protected]  •  

www.omal.it

Rif. UMA800081A - 02/18

INSTALLATION, USE AND MAINTENANCE MANUAL

PNEUMATIC ACTUATOR “DA08”

IT

EN

10) TROUBLESHOOTING

11) DISPOSAL OF PRODUCTS AT THE END OF THEIR LIFE CYCLE 

The OMAL products are designed so that when they are at the end of their life cycle they can be completely 

disassembled, separating the different materials for the proper disposal and/or recovery.  All materials have 

been selected in order to ensure minimal environmental impact, health and safety of personnel during their 

installation and maintenance, provided that, during use, they are not contaminated by hazardous substances.

The personnel in charge of the product disposal/recovery, must be qualified and equipped with appropriate 

personal protective equipment (PPE), according to the product size and the type of service for which the 

device was intended. The management of waste generated during the installation, maintenance or due to 

the product disposal, is governed by the rules in force in the country where the product is installed, in any 

case, the following are general guidelines: 

- The metal components (aluminum/steel) can be restored as raw material;

- Seals/sealing elements (PTFE, PEEK, NBR, EPDM, FKM ...), as contaminated by fluids from other materials 

and lubrication, must be disposed of.

- The packaging materials that come with the product, should be transferred to the differentiated collection 
system available in the country.

12) DECLARATION OF CONFORMITY

The OMAL S.p.A. actuators have been designed, manufactured and tested to meet the requirements of the 

following European standards and are marked, where provided, with the relative CE marking of conformity:

-  2006/42/EC Directive  “Machinery”;

2014/34/EU

 Directive “Equipment and protective systems intended for use in potentially explosive atmo-

spheres” (ATEX).

- Regulation (EC) No 1907/2006 and successive Concerning the Registration, Evaluation, Authorization and 

Restriction of Chemicals (REACH)

POTENTIAL EFFECT OF FAILURE

POTENTIAL CAUSE  OF FAILURE

SOLUTION

Loss or reduction of the supplied 

torque 

Lack of supply

Verify that the actuator has been con-

nected properly

Air supply not enough to produce 

the required torque

Verify that the supply pressure value 

corresponds to the functioning requi-

rements (See actuator data plate).

Air leakage from the seals

Verify that the screws are completely 

tightened

Leaks from the stem upper or 

lower seals  

Stem O-ring seal damaged

Contact OMAL S.p.A. for repair

Damages on the body

Shaft damaged

Leakage from cylinder caps

Seals damaged

Replace the seals (see “Maintenance” 

chapter)

Leakage from the ports after 

maneuver

Piston sealing damaged

Replace the piston seals (see “Mainte-

nance” chapter)

Cylinder body damaged

Contact  OMAL S.p.A. for repair

Insufficient rotation angle 

Increase of valve maneuver torque

Verify the valve release torque and 

possibly replace with a new one

Air supply not enough to produce the 

required torque

Increase the air supply

Mechanical stop (if there) not duly 

adjusted 

Adjust the stops by increasing the 

stroke

Wrong connection between the 

actuator supply hole and the valve 

stem

Check the connection and size of the 

adapter between the valve and the 

actuator

Summary of Contents for DA08

Page 1: ...25050 Rodengo Saiano BS Italy Production Site Via Brognolo 12 25050 Passirano BS Italy Ph 39 030 8900145 Fax 39 030 8900423 info omal it www omal it Rif UMA800081A 02 18 IT EN MANUALE DI INSTALLAZION...

Page 2: ...di sicurezza Parti 1 7 UNI CEN TS 764 6 2005 Attrezzature a pressione Parte 6 Struttura e contenuto delle istruzioni di funzio namento Di seguito sono riportate le istruzioni di sicurezza le indicazio...

Page 3: ...la manutenzio ne e allo stoccaggio degli attuatori OMAL S p A Siete pregati di leggerlo con attenzione prima dell instal lazione e dell uso del prodotto e di conservarlo in luogo sicuro per future con...

Page 4: ...istiche delle elettrovalvole la coppia della valvola e le sue caratteristi che la temperatura ambiente Nota l immagine precedente a carattere raffigurativo generico differenti condizioni di lavoro qua...

Page 5: ...ione con un trattamento di ossidazione dello spessore di 20 m e I tappi sono verniciati con vernici a polvere a base PolyEstere le viti dei tappi sono in acciaio inox Ci consente normalmente di soddis...

Page 6: ...t remota degli attuatori deve essere fatto mediante collegamento diretto con elettrovalvole ed interfaccia standard EN15714 3 NAMUR VDI VDE 3845 oppure con tubi avvi tati sulle porte contrassegnate co...

Page 7: ...ispettino le norme di sicurezza sopra descritte Inoltre richiesta la massima pulizia durante il collegamento dell aria all attuatore Tutte le parti dell impianto le riduzioni i giunti le piastre le st...

Page 8: ...i un giunto in acciaio Il giunto permette la trasmissione della coppia tra l attuatore e la valvola ed indispensabile nel caso di azionamento di steli con chiavetta Scegliere il giunto appropriato all...

Page 9: ...p A declina ogni responsabilit per prodotti riparati da terze parti 7 MANUTENZIONE L attuatore OMAL S p A installato ed impiegato correttamente non necessita nelle normali applicazioni di manutenzione...

Page 10: ...tappi rif 16 in sequenza incrociata e rimuovere i tappi rif 3 I tappi e sostituire la guarnizione rif 8 b Mantenere l attuatore bloccato con una morsa mentre ruotate lo stelo fino a che I pistoni rif...

Page 11: ...rociata le viti rif 16 g Applicare la coppia di serraggio delle viti indicata al paragrafo 5 8 VERSIONI SPECIALI OMAL S p A realizza e fornisce anche versioni speciali dei propri attuatori per impiego...

Page 12: ...tati progettati realizzati e collaudati ai fine di soddisfare i requisiti delle seguenti norme europee e recano ove previsto la relativa marcatura CE di conformit Direttiva 2006 42 CE Direttiva Macchi...

Page 13: ......

Page 14: ...5050 Rodengo Saiano BS Italy Production Site Via Brognolo 12 25050 Passirano BS Italy Ph 39 030 8900145 Fax 39 030 8900423 info omal it www omal it Rif UMA800081A 02 18 IT EN EN 1 INSTALLATION USE AND...

Page 15: ...uctions the minimum information for storage warehousing the in stallation the commissioning the maintenance and the instructions for disposal of products at the end of their life cycle Where provided...

Page 16: ...ase read it carefully before installation and use of the product and keep it in a safe place for future reference 2 WORKING CONDITIONS a Structure The OMAL S p A actuators can be used both for indoor...

Page 17: ...e the previous image is of generic representational nature different working conditions such as air pressure pipe connections filters and valves may change the maneuver timing g Lubrication The actuat...

Page 18: ...re varnished with polyester based powder varnish the screws of the caps are made of stainless steel This generally allows to meet the C4 safety class for applications that require it according to the...

Page 19: ...f the actuators must be done throu gh a direct connection with solenoid valves and EN15714 3 NAMUR standard interface VDI VDE 3845 or with pipes screwed on the ports marked with the numbers 2 and 4 an...

Page 20: ...nnecting the air supply to the actuator All parts of the plant reductions joints plates brackets and equipment must be thoroughly cleaned Before mounting the actuator on the valve be sure that both el...

Page 21: ...the actuator and the valve and is essential in the case of stem drives with keys Choose a joint that is appropriate for the flange and the right connections for bolting the actuator on the valve with...

Page 22: ...spare seals OMAL S p A declines all responsibility for products that are repaired by third parties 7 MAINTENANCE The OMAL SpA actuator when installed and used properly does not require maintenance und...

Page 23: ...osen the cap screws ref 16 crosswise and remove the caps ref 3 and replace the seal ref 8 b Keep the actuator blocked with a clamp while turning the stem until the pistons ref 2 are not released from...

Page 24: ...the screws in a crosswise sequence ref 16 g Apply to the screws the tightening torque pointed out in paragraph 5 8 SPECIAL VERSION OMAL S p A produces and supplies also special versions of its actuato...

Page 25: ...vailable in the country 12 DECLARATION OF CONFORMITY The OMAL S p A actuators have been designed manufactured and tested to meet the requirements of the following European standards and are marked whe...

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