omal automation DA08 Installation, Use And Maintenance Manual Download Page 20

EN - 

7

OMAL S.p.A.

Headquarters

: Via Ponte Nuovo, 11 - 25050 Rodengo Saiano (BS) Italy  •  

Production Site:

 Via Brognolo, 12 - 25050 Passirano (BS) Italy

Ph.

 +39 030 8900145  •  

Fax

 +39 030 8900423  •  [email protected]  •  

www.omal.it

Rif. UMA800081A - 02/18

INSTALLATION, USE AND MAINTENANCE MANUAL

PNEUMATIC ACTUATOR “DA08”

IT

EN

- Before mounting the actuator on the valve, make sure that the rotation of one is in line with the rotation 

of the other, and that the position of the shaft slit is correct.

- Before installing the actuated valve, carry out a few cycles in order to check the proper fitting between 

valve and actuator.

- Carry out the installation in compliance with the national local regulations and laws.

- Before installing a pneumatic actuator bearing the marking in accordance with Directive 2014/34/EU 

ATEX, read the additional instructions for the use in explosive atmospheres, supplied together with the 

product.

5) INSTALLATION INSTRUCTIONS
The installation of an actuator allows to open and close a valve, which is installed in a system, without ma-

nual operation, by means of an electric-pneumatic remote control.

The normal sizing of the actuators requires to consider an appropriate safety margin for the breakaway 

torque which is necessary for the valve to operate properly.  The plant project, physical or chemical cha-

racteristics of the fluids, special environmental conditions, may require an increase of the safety factor to 

be applied to the sizing.

Prior to installation verify that valve and actuator comply with the safety standards described above. Utmost 

cleanliness is required when connecting the air supply to the actuator. All parts of the plant, reductions, 

joints, plates, brackets and equipment must be thoroughly cleaned. Before mounting the actuator on the 

valve be sure that both elements are correctly oriented, depending on the needed rotation direction. 

- Before installation, visually check that the conditions of the actuator are good, since it’s been transported 

and stored.

- Verify, through the shaft slot or covers, the position of the actuator.

- Carefully read the OMAL S.p.A. instructions contained in the cardboard box.

- Verify performance and limits found on the actuator body to see whether if it’s suitable for the application 

or not.

- Remove the plastic protective covers from the ports and insert whichever filters as pointed out in para-

graph 2. 

- Prior to mounting the actuator on the valve, clean both from dust and dirt.

- Verify the valve position, closed or open, and the rotation direction.

Assembly Valve/Actuator: 

A) Direct installation

The direct installation of valve and actuator is the best way in order to avoid backlash between the valve 

stem and the actuator shaft. For direct installation, there should be the same standard flange connection 

both on the valve and on the actuator, and the dimensions of the valve stem should fit perfectly with tho-

se of the actuator shaft. Before installation, please check that the actuator and the valve have ISO flanges 

of the same size, also check that the dimensions of the valve stem and its shape are suitable for direct 

mounting: use a reduction if necessary.

Mount the valve stem in the housing on the actuator shaft and bolt the two ISO flanges together.

B) Installation with connection plate.

In the case where a direct installation is not possible, due to small differences between the actuator and 

Summary of Contents for DA08

Page 1: ...25050 Rodengo Saiano BS Italy Production Site Via Brognolo 12 25050 Passirano BS Italy Ph 39 030 8900145 Fax 39 030 8900423 info omal it www omal it Rif UMA800081A 02 18 IT EN MANUALE DI INSTALLAZION...

Page 2: ...di sicurezza Parti 1 7 UNI CEN TS 764 6 2005 Attrezzature a pressione Parte 6 Struttura e contenuto delle istruzioni di funzio namento Di seguito sono riportate le istruzioni di sicurezza le indicazio...

Page 3: ...la manutenzio ne e allo stoccaggio degli attuatori OMAL S p A Siete pregati di leggerlo con attenzione prima dell instal lazione e dell uso del prodotto e di conservarlo in luogo sicuro per future con...

Page 4: ...istiche delle elettrovalvole la coppia della valvola e le sue caratteristi che la temperatura ambiente Nota l immagine precedente a carattere raffigurativo generico differenti condizioni di lavoro qua...

Page 5: ...ione con un trattamento di ossidazione dello spessore di 20 m e I tappi sono verniciati con vernici a polvere a base PolyEstere le viti dei tappi sono in acciaio inox Ci consente normalmente di soddis...

Page 6: ...t remota degli attuatori deve essere fatto mediante collegamento diretto con elettrovalvole ed interfaccia standard EN15714 3 NAMUR VDI VDE 3845 oppure con tubi avvi tati sulle porte contrassegnate co...

Page 7: ...ispettino le norme di sicurezza sopra descritte Inoltre richiesta la massima pulizia durante il collegamento dell aria all attuatore Tutte le parti dell impianto le riduzioni i giunti le piastre le st...

Page 8: ...i un giunto in acciaio Il giunto permette la trasmissione della coppia tra l attuatore e la valvola ed indispensabile nel caso di azionamento di steli con chiavetta Scegliere il giunto appropriato all...

Page 9: ...p A declina ogni responsabilit per prodotti riparati da terze parti 7 MANUTENZIONE L attuatore OMAL S p A installato ed impiegato correttamente non necessita nelle normali applicazioni di manutenzione...

Page 10: ...tappi rif 16 in sequenza incrociata e rimuovere i tappi rif 3 I tappi e sostituire la guarnizione rif 8 b Mantenere l attuatore bloccato con una morsa mentre ruotate lo stelo fino a che I pistoni rif...

Page 11: ...rociata le viti rif 16 g Applicare la coppia di serraggio delle viti indicata al paragrafo 5 8 VERSIONI SPECIALI OMAL S p A realizza e fornisce anche versioni speciali dei propri attuatori per impiego...

Page 12: ...tati progettati realizzati e collaudati ai fine di soddisfare i requisiti delle seguenti norme europee e recano ove previsto la relativa marcatura CE di conformit Direttiva 2006 42 CE Direttiva Macchi...

Page 13: ......

Page 14: ...5050 Rodengo Saiano BS Italy Production Site Via Brognolo 12 25050 Passirano BS Italy Ph 39 030 8900145 Fax 39 030 8900423 info omal it www omal it Rif UMA800081A 02 18 IT EN EN 1 INSTALLATION USE AND...

Page 15: ...uctions the minimum information for storage warehousing the in stallation the commissioning the maintenance and the instructions for disposal of products at the end of their life cycle Where provided...

Page 16: ...ase read it carefully before installation and use of the product and keep it in a safe place for future reference 2 WORKING CONDITIONS a Structure The OMAL S p A actuators can be used both for indoor...

Page 17: ...e the previous image is of generic representational nature different working conditions such as air pressure pipe connections filters and valves may change the maneuver timing g Lubrication The actuat...

Page 18: ...re varnished with polyester based powder varnish the screws of the caps are made of stainless steel This generally allows to meet the C4 safety class for applications that require it according to the...

Page 19: ...f the actuators must be done throu gh a direct connection with solenoid valves and EN15714 3 NAMUR standard interface VDI VDE 3845 or with pipes screwed on the ports marked with the numbers 2 and 4 an...

Page 20: ...nnecting the air supply to the actuator All parts of the plant reductions joints plates brackets and equipment must be thoroughly cleaned Before mounting the actuator on the valve be sure that both el...

Page 21: ...the actuator and the valve and is essential in the case of stem drives with keys Choose a joint that is appropriate for the flange and the right connections for bolting the actuator on the valve with...

Page 22: ...spare seals OMAL S p A declines all responsibility for products that are repaired by third parties 7 MAINTENANCE The OMAL SpA actuator when installed and used properly does not require maintenance und...

Page 23: ...osen the cap screws ref 16 crosswise and remove the caps ref 3 and replace the seal ref 8 b Keep the actuator blocked with a clamp while turning the stem until the pistons ref 2 are not released from...

Page 24: ...the screws in a crosswise sequence ref 16 g Apply to the screws the tightening torque pointed out in paragraph 5 8 SPECIAL VERSION OMAL S p A produces and supplies also special versions of its actuato...

Page 25: ...vailable in the country 12 DECLARATION OF CONFORMITY The OMAL S p A actuators have been designed manufactured and tested to meet the requirements of the following European standards and are marked whe...

Reviews: