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Table of Contents

Introduction············································· 5

 

Specifications ·········································· 6

 

Identification ··········································· 9

 

Safety ·····················································11

 

General Safety Guidelines ························· 11

 

Safety Guidelines Specific to Jointer ·········· 12

 

Electricals ···············································14

 

Minimum Circuit Size Required for Model 

4235 Jointer ············································· 14

 

Grounding ················································ 14

 

Electrical Wiring ······································· 14

 

Setup ······················································16

 

Shop Preparation······································ 16

 

Space Requirement ········································· 16

 

Load Limits ······················································ 16

 

Electricals ························································ 16

 

Lighting ···························································· 16

 

Safety Labels ··················································· 16

 

Dust Collection ················································ 16

 

Receiving ·················································· 17

 

Cleaning ··················································· 19

 

Assembly ················································· 20

 

Dust Collection ········································· 22

 

Controls and Components ·······················23

 

Powerswitch ············································ 23

 

Infeed Table Adjustment ·························· 23

 

Infeed Table Depth Stop Knob ·················· 23

 

Outfeed Table Height Adjustment ············· 24

 

Fence ······················································· 25

 

Test Run ··················································· 26

 

Operation ···············································27

 

Preparation ·············································· 27

 

Inspect Wood Grain ·································· 28

 

Squaring Stock ·········································· 28

 

Surface Planing ········································· 29

 

Edge Jointing ············································ 31

 

Beveling ··················································· 31

 

Rabbet Cutting ········································· 32

 

Common Cutting Problems ······················· 33

 

Snipe ································································ 33

 

Chipping ·························································· 33

 

Fuzzy Grain ······················································ 33

 

Accessories ············································ 34

 

Maintenance ········································· 35

 

Maintenance Schedule ····························· 35

 

Inspect / Adjust Jointer Tables ·················· 36

 

Inspect Outfeed Table Height ························· 36

 

Adjust Outfeed Table Height ··························· 36

 

Inspect Outfeed Table Parallelism ·················· 37

 

Inspect Infeed Table ········································ 37

 

Adjust Table Parallelism/Coplanarity ·············· 38

 

Infeed Table Adjustments ······························· 40

 

Infeed Table Depth Stop Adjustments ············ 41

 

Rotate / Replace Cutter Inserts ················· 42

 

Adjust Fence Positive Stops ······················ 43

 

Adjust Belt Tension ··································· 45

 

Align Belt Pulleys ······································ 46

 

Troubleshooting ····································· 47

 

Mechanical / Electrical Issues ···················· 47

 

Operation / Quality-Related Issues ··········· 48

 

Wiring Diagram ····································· 50

 

Parts List ················································ 51

 

Maintenance Record ······························ 60

 

Notes ····················································· 61

 

Warranty and Service····························· 62

 

Appendix ··············································· 63

 

US Standard 

–

 Metric Conversion Chart ····· 63

 

 

Summary of Contents for 4235

Page 1: ...5 Owner s Manual For Models Manufactured Since 05 2019 175370 Oliver Machinery 1 800 559 5065 921 Thomas Ave SW Renton WA 98057 info olivermachinery net WWW OLIVERMACHINERY NET Stock Number 4235 201 Manual Version 2 0 0 ...

Page 2: ......

Page 3: ... ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO ASSEMBLE OR OPERATE THE MACHINE FOLLOW THE INSTRUCTIONS AND THINK SAFETY THE OWNER OF THIS MACHINE IS SOLELY RESPONSIBLE FOR THE SAFETY OF ANYONE USING THIS MACHINE SUCH RESPONSIBILITY INCLUDES BUT NOT LIMITED TO PROPER ASSEMBLY OPERATION INSPECTION MAINTENANCE AND RELOCATION OF THE MACHINE PROPER TRAINING FOR THE OPERATORS AND ENSURES THIS MAN...

Page 4: ... Inspect Wood Grain 28 Squaring Stock 28 Surface Planing 29 Edge Jointing 31 Beveling 31 Rabbet Cutting 32 Common Cutting Problems 33 Snipe 33 Chipping 33 Fuzzy Grain 33 Accessories 34 Maintenance 35 Maintenance Schedule 35 Inspect Adjust Jointer Tables 36 Inspect Outfeed Table Height 36 Adjust Outfeed Table Height 36 Inspect Outfeed Table Parallelism 37 Inspect Infeed Table 37 Adjust Table Parall...

Page 5: ... drawings and photographs in this manual should match the machine delivered If you find any differences or anything that seems confusing in this manual or some instructions are not available please check our website for an updated version WWW OLIVERMACHINERY NET MANUALS Alternatively you can contact our technical support for help 1 800 559 5065 Before calling please note down the manufacture date ...

Page 6: ... 1 Year Motor and electronics 2 Years All other parts Product Dimensions Jointer Fully Assembled 72 1 4 L x 25 W x 39 1 2 H Footprint 39 1 4 L x 14 1 2 W Fully Assembled Weight 352 lbs Shipment Info Type Wood crate with skid Content Jointer with included accessories Dimensions 75 3 4 L x 25 1 4 W x 42 H Weight 489 lbs Approximate Setup Time 45 minutes Must Ship Upright YES Stackable NO Electricals...

Page 7: ...Stock Length 10 Fence Dimensions 38 1 8 L x 4 3 4 H Fence Tilt 45 135 Fence Stops 45 90 135 Material Precision ground cast iron Cutterhead Cutterhead Type Helical Cutterhead Diameter 3 5 64 Cutterhead Speed 5500 RPM Number of Cutter Inserts 36 Number of Rows of Cutter Inserts 4 Cutter Insert Type Four sided indexable carbide Cutter Insert Diameters 15mm x 15mm x 2 5mm Cutter Blade Angle 30 degree ...

Page 8: ... Depth Scale Safety Number of Dust Ports 1 Dust Port Size 4 Minimum CFM Required 500 CFM Sound Rating 2 distance 83 dB Others Serial Number Location On the back of the machine Spare Parts Included Five cutter inserts and compatible Torx screws Certification CSA 175370 Country of Origin Taiwan ...

Page 9: ...4235 Jointer OLIVERMACHINERY NET 9 Page Identification ...

Page 10: ...10 Page Oliver Machinery 4235 Jointer ...

Page 11: ...ated in the electrical code of your area 3 DISCONNECT the machine from power before performing any service maintenance or adjustments A machine under repair should be RED TAGGED to show it should not be used until the repair is complete 4 EYE PROTECTION Always wear an approved safety face shield goggles or glasses that complies with ANSI Z87 1 and CSA Z94 3 standards Common eyeglasses are not safe...

Page 12: ...isintegrate during operation Do not joint treated lumber or anything that contains harmful chemicals as this will spread wood dust that contains such harmful chemicals Do not attempt to joint any workpiece with loose knots or with any other foreign materials 2 CHECK CUTTER INSERTS Make sure cutter inserts are sharp clean and free from damages Forcing dull damaged cutter inserts to work invites acc...

Page 13: ...se knots and other foreign material Use a metal detector to scan for metal objects as appropriate 5 NEVER joint material shorter than 10 thinner than 3 4 or narrower than 2 This reduces the risk of accidental contact with the cutterhead 6 NEVER rabbet material with width or thickness less than 3 4 or shorter than 10 7 FOLLOW THE 3 INCH RULE Always use push blocks when jointing materials less than ...

Page 14: ...se electric shock fire and equipment damage Proper grounding reduces the risk to the operator in the event of electrical malfunction or breakdown This machine must be connected to the grounding conductor when available and all grounding connections must meet or exceed the electrical code requirements in your area Furthermore all grounds must be verified and must meet or exceed the electrical requi...

Page 15: ...feet 75 feet 100 feet 100 feet 5 16 14 14 14 NR 5 to 8 14 14 14 12 8 to 12 14 14 12 10 12 to 15 12 12 10 10 15 to 20 10 10 10 NR 21 to 30 10 NR NR NR NR Not Recommended WARNING Use properly sized wires that meet or exceed the power requirement of your machine Using undersized wires may cause overheating and increase the risk of fire and machine damage ...

Page 16: ...please ensure a matching outlet is installed nearby the machine Please refer to the previous chapter Electricals on page 14 for details regarding electrical requirements Lighting Adequate lighting is needed for operating this machine Overhead non glare lighting should be installed Safety Labels If this machine introduces a new safety hazard to your workplace display proper warning signs in a highl...

Page 17: ...us personal injury may occur WARNING Your shipment may be secured by the straps Do not lift your shipment by the strap They are not designed to hold the total weight of your shipment They may snap without warning and cause serious injury and machine damage Always wear safety goggles and gloves when removing straps as they may spring back violently when released and cause injury Unboxing The crate ...

Page 18: ...s Spring Washers 2 4 4 9 Caster Lock Knobs 2 NOTICE If you cannot find an item in the list above please check if it is still attached to the packaging or inside the cabinet Occasionally the item may have been pre installed in the factory See section Parts List to check if a component is included or installed NOTICE This machine comes with various standard sized non proprietary parts If any of thes...

Page 19: ...event rusting the unpainted cast iron surfaces of this jointer are covered with machine oil and plastic film Loosen the fence tilt lock 1 to and use the handle 2 to lift up the fence Lock the fence in place then remove the packaging Release the fence position lock 3 and use the fence position knob 4 to move the fence all the way back for cleaning Lock the fence and wipe off machine oil with paper ...

Page 20: ...nal location install the lifting hooks Use the cap screw and spring washers to secure the lifting hooks on the front and back of the cabinet Install Caster Lock Knobs The caster lock knobs prevent this jointer from moving Lightly lubricate the threads of the knobs before installation To lock the casters install and rotate the knobs until the casters stop moving IMPORTANT Do not overtighten the kno...

Page 21: ...able Move the guard under the elevated fence so it goes beyond the other end of the jointer table Tighten the cap screw to lock the cutterhead guard shaft in place 3 The fence should be installed as low as possible but still be able to rotate freely without scratching the table Adjust the height of the guard as needed 4 Rotate the fence away Lower the fence and set it to 90 degrees Make sure the g...

Page 22: ...nd leakage reduce effective CFM at the dust port WARNING 4235 Jointer has a net weight of 352 lbs Only use lifting devices that are capable of handling the load or serious personal injury and machine damage can occur IMPORTANT Use the provided lifting hooks to move the jointer Do not lift the machine by the tables as it may alter the alignment of the tables IMPORTANT Running this jointer without a...

Page 23: ...pin or padlock not included through the ON button Test the locking device to make sure it can disable the switch Infeed Table Adjustment The infeed table adjustment lever and depth scale are located right below the infeed table To adjust infeed table height 1 Rotate the handle counterclockwise to loosen the locking mechanism 2 Use the depth scale to set the infeed table height 3 Rotate the handle ...

Page 24: ...Outfeed Table Height Adjustment The outfeed table height adjustment lever is located below the outfeed table and is locked by a cap screw The height of the outfeed table was set in the factory and it should not require adjustments initially ...

Page 25: ... stop block to the left Fence Positioning Use the fence position knob to set the amount of cutterhead exposed This jointer can joint boards up to 8 wide when moving the fence all the way back Moving the fence to other positions while jointing boards of different sizes helps to average the usage of the cutters WARNING Tighten both fence tilt lock and fence position lock before starting the machine ...

Page 26: ... fence STOP HERE Adjust guard tension before resuming the test run 4 Press the STOP button 5 Connect this jointer to a power source 6 Press the green ON button This jointer should be running with no excessive noise and vibration 7 Disconnect the machine from the power source while it is running The magnetic power switch should turn off automatically as it is disconnected from power Reconnect the m...

Page 27: ...detector to scan for metal objects as needed Check Dimensions To avoid accidental contact with the cutterhead NEVER process stock that is 1 Shorter than 10 2 Thinner than 3 4 for surface planing 3 Less than 2 wide for surface planing Support Long Workpiece Support long stock with rollers or other devices to avoid injuries This also helps to create a smooth consistent finish Check Moisture Content ...

Page 28: ... Thickness Planing The top face of the stock is flattened by a thickness planer In this step the workpiece can be planed down to the desired thickness 3 Edge Jointing The concaved edge is straightened and squared on a jointer 4 The last edge is straightened with a rip cut on a table saw with the jointed edge placed against the table saw fence In this step the workpiece can be cut to the desired wi...

Page 29: ...the dust collection system 5 To initiate a cut stand near the infeed table and slightly behind the cutterhead Place the workpiece on the infeed table Use the push block in the left hand to feed stock against the fence and the infeed table and use the push block in the right hand to feed the stock from the back 6 Feed a small section of the workpiece across the cutterhead Keep it under control but ...

Page 30: ... no burn marks 10 If the stock cannot be flattened in a single pass repeat steps 5 9 until the entire surface is cut flat TIP For new jointer users practice stock feeding with the depth of cut set to 0 This helps to perfect the feeding technique before actual operations TIP To ensure the entire surface is cut some woodworkers leave pencil marks on the entire length of stock before the final passes...

Page 31: ...push blocks above the cutterhead guard when feeding When edge jointing a board that is much taller than the fence using the right hand to hold the board will provide better control Continue to use a push block on the left hand to keep it away from the cutterhead Be sure the right hand is securely resting on top of stock and it is away from the cutterhead at all times 6 Feed the entire length of th...

Page 32: ...e table Make test cuts to confirm the width of the cut as needed 4 Remove the cutterhead guard as needed 5 Start the jointer and dust collection system 6 Place workpiece against the fence and infeed rabbeting table Use push blocks whenever permissible 7 Follow steps 5 9 in Surface Planing for feeding stock through the jointer Repeat the process until reaching the desired depth of the rabbet cut CA...

Page 33: ...the grain direction For highly figured lumber and areas near a knot some amount of chipping is normal In this case reduce the depth of cut and feeding speed Moistening the problematic area before jointing can sometimes mitigate the issue Chipping can also cause by dirty or dull cutters If chipping happens while jointing straight grain stocks inspect the cutter inserts and remove all resin buildups...

Page 34: ...hrough Friday 9 AM 5 PM Pacific Time Cutter Inserts Genuine four sided indexable carbide cutter insert that will fit the cutterhead of Oliver 4235 Jointer Parts number P 15mm 4S Touchup Paint Keeping all painted surfaces in good condition keeps your machine looks nice and prevents rusting We have pre mixed spray paint available in Oliver Blue for purchase WARNING Using unapproved accessories may c...

Page 35: ... injury Maintenance Schedule Interval Task Every day Inspect the power cord for signs of aging and damages before starting the machine Replace worn parts as needed Remove dust buildups from the jointer table and dust collection system after use Every week Inspect and clean the cutterhead Remove any dust and resin accumulation Every Month Remove dust under the table and inside the cabinet Inspect r...

Page 36: ...hangs over the cutterhead 6 When the outfeed table height is properly set cutters should be barely scraping the straight edge when the cutterhead rotates Follow the next section to make adjustments as needed If the outfeed table height is set properly jump to section Inspect Outfeed Table Parallelism Adjust Outfeed Table Height 1 Disconnect the jointer from the power source 2 Loosen the cap screw ...

Page 37: ...Table 1 Disconnect the jointer from the power source 2 NOTICE Make sure the outfeed table is properly adjusted before continue 3 Place a straight edge that splits evenly on both the infeed and the outfeed table 4 Raise the infeed table so that it is at the same height as the outfeed table When proper height is set the straight edge will sit flat and flush on the infeed and the outfeed table Rotate...

Page 38: ...rallelism 0 004 Infeed Outfeed Table Parallelism 0 01 1 Disconnect the jointer from the power source 2 Remove the depth stop knob 3 Remove all four metal panels that conceal the parallelogram mechanism 4 Each panel is secured by two cap screws which are covered by plastic caps Use a straight head screwdriver to remove the plastic covers on the panels For panels 1 3 and 4 loosen the hex cap screw w...

Page 39: ...with the outfeed table Locate and loosen the set screws for locking the eccentric nuts as shown in the pictures 7 An eccentric nut should be fairly easy to rotate once the locking set screw is loosened Rotate the eccentric nuts to align the outfeed table and cutterhead IMPORTANT When adjusting the eccentric nuts make sure they are fully inserted into the holding bracket Leaving any gaps in between...

Page 40: ... section Infeed Table Adjustments for details 14 Reinstall all panels and cutterhead guard when all adjustments complete Infeed Table Adjustments After a full table realignment the infeed table height should be re zeroed and a few components of the infeed table will need to be adjusted 1 Disconnect the jointer from the power source 2 To re zero infeed table height raise the infeed table so it is a...

Page 41: ...knob left in place attempt to lower the infeed table beyond 1 8 If this positive stop is set correctly it will stop the table at 1 8 3 If adjustment is needed the stop nut is located behind the depth stop knob which can be accessed when panel 2 is removed 4 Loosen the jam nut to adjust the stop bolt 5 Retighten the jam nut when adjustment is done ...

Page 42: ...from its platform thoroughly clean the cutter insert platform with a vacuum or compressed air IMPORTANT Obstacles between the insert and cutterhead platform will create uneven pressure against the insert This will lower cut quality and may cause the insert to crack 9 Reinstall cutter insert with the marked cutting edge facing out 10 Inspect the Torx screw Replace any damaged screws Lubricate screw...

Page 43: ...adjustments as needed 6 To make adjustments loosen the jam nut and adjust the stop bolt so that it stops the fence at exactly 90 degrees then hold the stop bolt in place and re tighten the jam nut 7 Lock the fence before starting the jointer Adjust 45 Positive Stop 1 Disconnect the jointer from the power source 2 Loosen the fence tilt lock 3 Tilt the fence forward towards the table until it is sto...

Page 44: ... 4 Tilt the fence backward and away from the table until it is stopped by the 135 stop bolt 5 Place a protractor against the fence to see if it is stopped at 135 degrees 6 If adjustment is needed loosen the jam nut of the 135 stop bolt adjust the stop bolt so that it stops the fence at exactly 135 degrees then hold the stop bolt in place and re tighten the jam nut 7 Lock the fence before starting ...

Page 45: ...out 1 4 1 2 4 If V belt tension needs to be adjusted loosen the four motor mounting nuts Adjust the motor height until proper belt tension is reached then re tighten the mounting nuts 5 If the V belt needs to be replaced gradually walk the belt away from the motor and eventually remove it from the pulley 6 Install a new belt and make sure the belts sit into the grooves of pulleys If the belt is to...

Page 46: ...ource 2 Remove the motor access panel and the belt cover 3 Use a straight edge to check the coplanarity of the belt pulleys 4 Adjustments can be made by shifting the motor pulley Loosen the set screw with a hex wrench and the motor pulley can move along the motor shaft by a small amount 5 Realign the motor pulley and the cutterhead pulley Retighten the motor pulley locking screws when adjustment i...

Page 47: ...eed rate Workpiece moisture level is too high Only joint wood with a moisture level below 20 Machine is jammed Make sure the cutterhead is not jammed by woodchips Check dust chute and clear blockages Too much load on a circuit Make sure the power circuit is sized for this machine If the circuit is shared ensure it is sized to supply power for all items in the circuit Motor capacitor issue Contact ...

Page 48: ... cover Clean belt and pulleys Adjust belt tension Replace V belt if it shows signs of aging Improper motor mounting Check and adjust motor mounting Loose components Tighten fasteners of the component Worn bearings Contact customer service for assistance Operation Quality Related Issues Problem Possible Cause Possible Solution Workpiece came out twisted Improper feeding Use the outfeed table as the...

Page 49: ...ll cutter Rotate replace cutter insert Some wood types tend to have fuzzy grain Adjust feed rate or the depth of cut Use sharp cutters Glossy looking finish Dull cutter Rotate replace cutter insert Cutting depth too shallow Increase depth of cut Long lines or ridges running along the length of the board Chipped cutter Rotate replace cutter insert Finished stock has uneven front to back thickness C...

Page 50: ...50 Page Oliver Machinery 4235 Jointer Wiring Diagram ...

Page 51: ...4235 Jointer OLIVERMACHINERY NET 51 Page Parts List Fence Assembly ...

Page 52: ...52 Page Oliver Machinery 4235 Jointer Table and Cutterhead Assembly ...

Page 53: ...4235 Jointer OLIVERMACHINERY NET 53 Page Motor and Cabinet ...

Page 54: ...54 Page Oliver Machinery 4235 Jointer Base Assembly ...

Page 55: ...asher 6 6 13 1 0t 4 21 003403 102 Flat Head Screw 1 4 20NC 1 2 2 22 009004 200 Hex Nut 1 4 20NC 2 23 003103 104 Cap Screw 1 4 20NC 1 1 4 2 24 290007 901 Screw 1 25 051313 000 Fence Link 1 26 003003 106 Hex Screw 5 16 18NC 1 1 4 1 27 009005 200 Hex Nut 5 16 18NC 5 28 009010 100 Hex Nut 1 2 20NF 2 29 360676 901 Pivot Stud 2 30 250462 615 Fence Insert 1 31 006001 009 Flat Washer 5 2 10 1 0t 7 32 0031...

Page 56: ... 1 58 2 280281 901 Torsion Spring 1 58 3 361375 901 Pivot Shaft 1 58 4 011004 106 Pin 6 28 1 58 5 011003 105 Pin 5 26 1 58 6 010002 000 S Ring STW 11 1 59 381428 902 Bushing 1 60 230191 000 Knob 1 61 000102 104 Cap Screw M5 0 8P 12 2 62 174786 904 Knob Bracket 1 63 230141 615 Knob 1 64 051429 000 Table infeed or outfeed 2 65 002601 107 Cap Lock Screw M8 1 25P 25 16 66 361239 902 Table Shaft 4 67 0...

Page 57: ...M6 1 0P 15 5 102 174787 904 Outfeed Table Lock Plate 1 103 174785 904 Positioning Plate 3 104 051441 000 Table Base 1 105 008006 100 Hex Nut M8 1 25P 3 106 000801 101 Flat Head Cap Screw M6 1 0P 10 2 107 174597 000 Cutterhead Front Cover 1 108 000304 101 Philips Screw M6 1 0P 8 2 109 924665 000 Dust Cover Assembly 1 109 1 251321 615 Dust Cover 1 109 2 200104 615 Dust Cover Sponge 212 10 20mm L W H...

Page 58: ... 102 Set Screw M6 1 0P 8 1 137 4 021316 000 Strain Relief MG16A 10B ST 1 137 5 012202 002 Key 5 5 30 1 138 006307 100 Spring Washer 10 2 18 5 1 139 006001 069 Flat Washer 10 20 3 0t 1 150 000104 106 Cap Screw M8 1 25P 20 4 151 174695 902 Lifting Hook 2 153 006001 001 Flat Washer 4 3 10 1 0t 1 154 000302 101 Pan Head Philips Screw M4 0 7P 6 1 155 006302 100 Spring Washer 5 1 9 3 3 156 000102 103 Ca...

Page 59: ...S Insert 15 15 2 5t 5 038201 101 Torx Screw 10 32UNF 1 2 10 Tools for Assembly Part Number Descriptions Specifications QTY 040710 000 Torx Screwdriver T 25 2 Local Purchase Hex Wrench 3mm 1 Local Purchase Hex Wrench 6mm 1 Local Purchase Open End Wrench 8mm 10mm 1 Local Purchase Open End Wrench 11mm 13mm 1 ...

Page 60: ...60 Page Oliver Machinery 4235 Jointer Maintenance Record Date Task Operator ...

Page 61: ...4235 Jointer OLIVERMACHINERY NET 61 Page Notes ...

Page 62: ...ts due to direct or indirect misuse abuse negligence accidents unauthorized repairs alternation outside our facilities lack of maintenance acts of nature or items that would normally be consumed or require replacement due to normal wear and tear OTHER TERMS To obtain and exercise the warranty right please call 800 559 5065 or fill out warranty request form online at www olivermachinery net Warrant...

Page 63: ...21 13 32 4062 10 318 27 64 4219 10 715 7 16 4375 11 112 29 64 4531 11 509 15 32 4687 11 906 31 64 4844 12 303 1 2 5 12 700 Fractions Decimals In Millimeters 33 64 5156 13 096 17 32 5312 13 493 35 64 5469 13 890 9 16 5625 14 287 37 64 5781 14 684 19 32 5937 15 081 39 64 6094 15 478 5 8 625 15 875 41 64 6406 16 271 21 32 6562 16 668 43 64 6719 17 065 11 16 6875 17 462 45 64 7031 17 859 23 32 7187 18...

Page 64: ... always adding new Industrial Woodworking products to the line For complete up to date product information visit us online at WWW OLIVERMACHINERY NET or call toll free 1 800 559 5065 SAVE THIS MANUAL FOR FUTURE REFERENCES ...

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