OLIJU IMTP 2.2 Operation And Maintenance Handbook Download Page 3

IMTP 2.2 - ITTP 2.2/4/5.5/7.5 

    

ENG

 

 

1.  SPECIFICATIONS 

With  this  manual,  we  would  like  to  give  you  the  most  important  information  about  the  correct  use  and 
maintenance of the inverter. 
The devices described in this manual are: 

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IMTP2.2M-RS

: Single-phase Inverter for motor pump, max 2.2 kW (3 Hp) 

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ITTP2.2M-RS

: Three-phase Inverter for motor pump, max 2.2 kW (3 Hp) 

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ITTP4.0M/W-RS

: Three-phase Inverter for motor pump, max 4 kW (5.5 Hp) 

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ITTP5.5M/W-RS: 

Three-phase Inverter for motor pump, max 5.5 kW (7.5 Hp)

 

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ITTP7.5W-RS: 

Three-phase Inverter for motor pump, max 7.5 kW (10 Hp)

 

This inverters are devices specially designed for pump motor control, thanks to a perfect feed-back pressure: it 
assures  a  good  energy  saving  and  it  has  many  programmable  functions,  that  are  not  in  the  other  common 
directly supplied motor pumps. 
The following instructions and rules about the standard configuration are as follows. 
If you require technical assistance regarding specific parts at Service Sales please do specify the exact initials 
of the model, followed by the serial number of the model.  

2.  WORKING OPERATIONS 

This PumpÐInverter system is made up by a centrifugal pump, that is moved by an asynchronous motor. This 
system  has  to  keep  the  pressure  steady,  independently  from  the  flow  (consistent  with  the  maximum  load 
applicable to the motor, otherwise  the maximum current absorption). 
The output pressure is monitored by a pressure transducer, with 4-20mA or 0-5V output. The control logic works 
with an output of 5 or 15V (switchable), that supplies the pressure transducer. 

MINIMUM  FLOW  WORKING  PROTECTION:  to  prevent  a  closed  delivery  working,  the  control  logic  read  the 
motorÕs  working  point  condition;  if  this  point  is  under  a  setting  value,  the  system  switches  off  the  pump,  and 
appears on the display ÒMinimum FlowÓ. At the end of this condition, the system restarts its normal operation. 
The pump curve is detected by the initial self-regulation check. 
DRY WORKING PROTECTION: To avoid that the pump can continue to operate after a problem in absence of 
suction/intake water, the system read some information of the electric motor, in a time of 40 seconds, and when 
they go below a minimum, turn off the pump and show the relative signal of alarm ÒDry WorkingÓ. The inverter 
tries N¡5 consecutive re-start in this condition, one spaced 15 minutes of each other.  After the fifth consecutive 
fault, switch on the led Alarm and the re-start must be manually do, pressing STOP followed by START. 

The  motor  pump  electric  protection  is  controlled  by  the  limitation  of  the  current  absorption  (programmable). 
When  the  current  protection  is  on,  an  alarm  appears  on  display.  When  the  condition  disappear,  the  system 
restart with the normal functioning. 

 

2.1   STRUCTURE OF A FREQUENCY CONVERTER 

     

 

 
 
 
 
 
 
 
 
 
 
 
 

 

Figure 1: structure of a frequency converter 

 

d.c. 

 

Direct current 

Rec  

 

Rectifier 

Int 

 

IGBT intermediate driver circuit 

Inv  

 

IGBT bridge three-phase inverter 

M  

             Motor 

Cont 

 

Control logic by micro-processor 

Transm               Transmission line to ext. 

 

 

RAD 

 

INT 

 

INV 

CONT 

TRASM 

1 x 230V/ 

3 x 400V 

 

3 x 400V 

3 x 230V 

c.c. 

 

c.c. 

 

Summary of Contents for IMTP 2.2

Page 1: ...Motor Pump Inverter Type IMTP 2 2 M RS ITTP 2 2 M RS ITTP 4 M W RS ITTP 5 5 M W RS ITTP 7 5 W RS ENG Operation and maintenance handbook...

Page 2: ...5 Electric connection to Line and Motor 7 5 6 Pressure transducer connection on different types 8 5 7 Connections on the electronic board 9 6 STARTING AND PROGRAMMING 12 6 1 First Inverter Using Self...

Page 3: ...0mA or 0 5V output The control logic works with an output of 5 or 15V switchable that supplies the pressure transducer MINIMUM FLOW WORKING PROTECTION to prevent a closed delivery working the control...

Page 4: ...ty regulations could endangers others and damage the devices which can lead to loss of warranty The results of the non observance of the security rules can be Malfunctioning of the system Danger to ot...

Page 5: ...to remove the paint from the contact surface It is necessary to avoid ground loop that is like an antenna for EMC emission Power supply must be admitted on working condition don t lift or carry the m...

Page 6: ...ic system Before working be certain all the circuit is without voltage also the connections voltage clear Disconnect the inverter from the power supply before working on electrical or mechanical parts...

Page 7: ...wo cables connectors from the logic board J1 26 poles e J2 4 poles for IMTP2 2 ITTP2 2 Figure 5 or J5 26 poles for ITTP4 7 5 Figure 8 Connect the 3 motor terminals U V W on the power board on IMTP2 2...

Page 8: ...nnectors for IMTP ITTP2 2 fig 5 and J9 for ITTP4 7 5 fig 8 if previously disconnected making sure they are firmly fixed don t forget the clamp on J9 for ITTP4 7 5 fig 8 Replace and close the box using...

Page 9: ...9 IMTP 2 2 ITTP 2 2 4 5 5 7 5 ENG 5 7 Connections on the electronic board Figure 5 Logic board of IMTP2 2 ITTP 2 2...

Page 10: ...10 IMTP 2 2 ITTP 2 2 4 5 5 7 5 ENG Figure 6 Power board of IMTP 2 2 Figure 7 Power board of ITTP 2 2...

Page 11: ...11 IMTP 2 2 ITTP 2 2 4 5 5 7 5 ENG Figure 8 Logic board of ITTP 4 7 5 Figure 9 Power board of ITTP 4 7 5...

Page 12: ...pump is fully of water and close completely the outlet of the pump Pressing START for the Self Regulation Check for the registration of the curve of the pump for the regulation of the stop for closed...

Page 13: ...after the variation press ENTER Decrease the reference pressure during functioning ESC To exit to the function and automatically saving START Pump start STOP Pump stop If pressed with the key during...

Page 14: ...iangle see 5 3 Set the rotation direction 0 1 Default 0 Regulation of the minimum flow power for the motor stop in closed output condition Regulation of the dry working power stop default 80 Pump data...

Page 15: ...flow stop Default 12 second 15 second for ITTP4 7 5 4 Re start delay time after minimum flow stop Default 1 second 5 Dry working stop delay time for pump filling Default 40 seconds 6 When cos go down...

Page 16: ...faulty current control Automatic re start final stop after 10 consecutive events 13 Input Voltage under limit Input voltage under the minimum working limit Automatic re start final stop after 10 cons...

Page 17: ...output power to the motor then stop the motor and the inverter show Over Temperature IGBT alarm Inverter Temperature alarm Temperature of the electronic board of the inverter is too high and the inve...

Page 18: ...at pump haven t any defect fault seal impellers etc that can cause a big power absorbing also without water in dry condition 13 A group of two or more inverters cannot communicate between each other i...

Page 19: ...ctives and to national law following the technical standards Machines 98 37 CE Low Voltage 73 23 CE e successive modifiche and subsequent amendments IEC EN 61000 6 1 CEI EN 61000 6 4 ETSI EN 301 489 1...

Page 20: ...na Ind Esmoriz Sector C 8 36 13 86 O GPS OLIJU Manufacturing 40 57 27 11 N PORTUGAL PORTUGAL 4520 475 Rio Me o Zona Industrial de Rio Me o Avenida Santiago N 43 40 57 37 20 N 8 35 50 10 O GPS OLIJU Co...

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