OLIJU IMTP 2.2 Operation And Maintenance Handbook Download Page 17

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IMTP 2.2 - ITTP 2.2/4/5.5/7.5 

    

ENG

 

 

6.6  Replacing the battery  

The lithium battery CR2032 for IMTP-ITTP2.2 and CR2430 for ITTP4/../7.5 are used exclusively for storing date 
and  time  even  in  the  absence  of  power  supply  for  a  long  time  (the  battery  can  live  4-6  years  without  inverter 
power supply). The lithium battery should be replaced when the user notice that the inverter does not maintain 
stored date and hour in the absence of power supply.  
NOTE: Even with exhausted or absent lithium battery remain stored all inverter functional settings indefinitely. 
To replacing the lithium battery it needs: 

 
1. Disconnect the power cable from the line;  
 
2. Open the inverter box unscrewing the No. 4 screws;  
 
3. Wait for the complete shutdown of the led which indicates the charge of capacitors before 
touching any part of electronic boards;  
 
4. Replace the battery present under the cover of the inverter. 

 

7.  SOLUTION OF THE MOST COMMON PROBLEMS 

N° 

Possible Problem 

Possible solution 

Pressing start button the motor 
donÕt start or start and stop after 
few seconds and the inverter 
show Over-Current alarm or 
Current Pick alarm 

Check if the input/output of the inverter are respectly connected between line and 
motor, without inversion (Warning: input/output inversion can damage the electronic 
board of the inverter).  
Check the correct connection of the pump (star/delta): possible mistake. 
Check if all the three wires to the motor are connected good and the three current are 
balanced. 
Check if the motor power size is not so high on respect to the inverter size. 
Check if the inverter is not on Master-Slave condition (Advanced Functions -> Group 
Functioning) set to slave, without the Master inverter connected and switched on: in 
this situation waiting 30s after pressing start button, the inverter will start automatically 
alone. 

Pressing start button the motor 
donÕt start or start and stop 
immediately and the inverter 
show Under Voltage alarm 

Check that all the input voltage supply wires are connected good on the entrance of 
the inverter: if the inverter input is three-phases but on the connection there are only 
two, the inverter switch on and can start the motor, but havenÕt enough power to 
supply it. 
Check that before the inverter the supply line wires size are good to have a limited 
voltage drop, then a sufficient voltage value on the inverter. 

During working at the maximum 
power the inverter reduce 
continuously the output power to 
the motor then stop the motor 
and the inverter show Over 
Temperature IGBT alarm 
/Inverter Temperature alarm 

Temperature of the electronic board of the inverter is too high and the inverter must 
remain stop for few minutes to reduce the internal temperature before the automatic 
restart. 
For wall mounting type be sure that the inverter stand on a wall, in vertical position, 
protected from directly sunlight, and the air flow is totally free; for motor mounting type 
check that the air flow from the motor fan is good to limit the aluminum temperature of 
the inverter case under 60¡C; the inverter cannot work continuously at the maximum 
power with a ambient temperature higher than 40¡C and with high temperature can 
reduce automatically the output power (-10%, -20% then stop for few minutes).  .   

Pressure Transducer donÕt 
measure the correct pressure 
value (error > 1 Bar) 

Check if the pressure transducer is connected on the delivery of the pump on a 
correct position, not so close to the impellers and before the valve to close the flow. 
 

Pressure Transducer measure a 
pressure too high when the 
motor is running then the 
Inverter reduce the motor 
velocity at the minimum value 
(low frequency) 

Check that the pressure cable is separated from the motor cable, that is a source of 
noise; specially when the cable of the pressure transducer is too long (long distance 
between inverter and motor) itÕs very important to use a shielded type two wire cable, 
as far as possible to the motor supply cable. Connect the shield to ground only on one 
terminal, if possible connect it directly on a metal screw to ground near the motor. 

The Inverter cannot work 
because remain in Pressure 
Transducer Problem alarm 
condition 

Check If the wires of the pressure transducer are correctly connected brown on +, 
white on S contact on the board. 
Check wiring connection on the cable of the pressure transducer. 
Warning: In case you need to cut the pressure transducer cable to add a longer cable 
be sure to switch off the inverter at least 1 minute before to cut this cable, otherwise 
you can cause a short circuit on the transducer input of the electronic board (damage) 
if the internal capacitors are not totally discharged. 

The distance between Pressure 
transducer and Pump is high 
(long pipe) and the pressure 
continuously go up and down 

You must reduce the velocity of the feedback control reducing the Proportional factor 
and the Integral factor (Advanced Functions -> P.I.D. Factors). Try to set these values 
to half and test the system, then, if not enough, reduce more and test again until the 
pressure control remain stable. 
 

Summary of Contents for IMTP 2.2

Page 1: ...Motor Pump Inverter Type IMTP 2 2 M RS ITTP 2 2 M RS ITTP 4 M W RS ITTP 5 5 M W RS ITTP 7 5 W RS ENG Operation and maintenance handbook...

Page 2: ...5 Electric connection to Line and Motor 7 5 6 Pressure transducer connection on different types 8 5 7 Connections on the electronic board 9 6 STARTING AND PROGRAMMING 12 6 1 First Inverter Using Self...

Page 3: ...0mA or 0 5V output The control logic works with an output of 5 or 15V switchable that supplies the pressure transducer MINIMUM FLOW WORKING PROTECTION to prevent a closed delivery working the control...

Page 4: ...ty regulations could endangers others and damage the devices which can lead to loss of warranty The results of the non observance of the security rules can be Malfunctioning of the system Danger to ot...

Page 5: ...to remove the paint from the contact surface It is necessary to avoid ground loop that is like an antenna for EMC emission Power supply must be admitted on working condition don t lift or carry the m...

Page 6: ...ic system Before working be certain all the circuit is without voltage also the connections voltage clear Disconnect the inverter from the power supply before working on electrical or mechanical parts...

Page 7: ...wo cables connectors from the logic board J1 26 poles e J2 4 poles for IMTP2 2 ITTP2 2 Figure 5 or J5 26 poles for ITTP4 7 5 Figure 8 Connect the 3 motor terminals U V W on the power board on IMTP2 2...

Page 8: ...nnectors for IMTP ITTP2 2 fig 5 and J9 for ITTP4 7 5 fig 8 if previously disconnected making sure they are firmly fixed don t forget the clamp on J9 for ITTP4 7 5 fig 8 Replace and close the box using...

Page 9: ...9 IMTP 2 2 ITTP 2 2 4 5 5 7 5 ENG 5 7 Connections on the electronic board Figure 5 Logic board of IMTP2 2 ITTP 2 2...

Page 10: ...10 IMTP 2 2 ITTP 2 2 4 5 5 7 5 ENG Figure 6 Power board of IMTP 2 2 Figure 7 Power board of ITTP 2 2...

Page 11: ...11 IMTP 2 2 ITTP 2 2 4 5 5 7 5 ENG Figure 8 Logic board of ITTP 4 7 5 Figure 9 Power board of ITTP 4 7 5...

Page 12: ...pump is fully of water and close completely the outlet of the pump Pressing START for the Self Regulation Check for the registration of the curve of the pump for the regulation of the stop for closed...

Page 13: ...after the variation press ENTER Decrease the reference pressure during functioning ESC To exit to the function and automatically saving START Pump start STOP Pump stop If pressed with the key during...

Page 14: ...iangle see 5 3 Set the rotation direction 0 1 Default 0 Regulation of the minimum flow power for the motor stop in closed output condition Regulation of the dry working power stop default 80 Pump data...

Page 15: ...flow stop Default 12 second 15 second for ITTP4 7 5 4 Re start delay time after minimum flow stop Default 1 second 5 Dry working stop delay time for pump filling Default 40 seconds 6 When cos go down...

Page 16: ...faulty current control Automatic re start final stop after 10 consecutive events 13 Input Voltage under limit Input voltage under the minimum working limit Automatic re start final stop after 10 cons...

Page 17: ...output power to the motor then stop the motor and the inverter show Over Temperature IGBT alarm Inverter Temperature alarm Temperature of the electronic board of the inverter is too high and the inve...

Page 18: ...at pump haven t any defect fault seal impellers etc that can cause a big power absorbing also without water in dry condition 13 A group of two or more inverters cannot communicate between each other i...

Page 19: ...ctives and to national law following the technical standards Machines 98 37 CE Low Voltage 73 23 CE e successive modifiche and subsequent amendments IEC EN 61000 6 1 CEI EN 61000 6 4 ETSI EN 301 489 1...

Page 20: ...na Ind Esmoriz Sector C 8 36 13 86 O GPS OLIJU Manufacturing 40 57 27 11 N PORTUGAL PORTUGAL 4520 475 Rio Me o Zona Industrial de Rio Me o Avenida Santiago N 43 40 57 37 20 N 8 35 50 10 O GPS OLIJU Co...

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