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PC5 SERIES WATT TRANSDUCER CALIBRATION MANUAL 

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WATT TRANSDUCER 

PC5 SERIES

 

 

1. 

OPERATING PRINCIPLES 

The  power  in  an  AC  circuit  is  the  product  of 
the  voltage,  current,  and  power  factor 
expressed  as  P  =  EI  COS    where    is  the 
angle by which the current lags (inductive) or 
leads  (capacitive)  the  voltage.    Power  is  a 
measure  of  the  rate  at  which  work  is  being 
done.  Watt (or power) transducers provide a 
means of measuring this and provide a signal 
proportional to the rate at which work is being 
done.  The unit of electric power is the watt.  
Some  convenient  power  conversions:  1 
horsepower=746  watts,  1  watt  =  3.41 
BTU/hour, 1 watt = 1 DC ampere X 1 DC volt. 
 
The PC5 Watt Transducers utilize Hall Effect 
multipliers to provide an output signal propor-
tional  to  the  electric  power  consumed  in  a 
load.    The  multipliers  provide  instantaneous 
multiplication  of  the  voltage  and  the  current 
on a continuous basis. 
 

2. 

TYPES 

PC5 Watt Transducers come in four types. 
 

Single Phase (One Element) 

 

This type has one current sensor and 
one  voltage  transformer.  This  mea-
sures total power in a two-wire circuit. 

 

Polyphase (Two Element) 

 

This type has two current sensors and 
two  voltage  transformers.    This  trans-

ducer will measure total power in a 10/ 
3W  or  30/  3W  Delta  circuits  without 
voltage or load restrictions. 

 

Polyphase (2½ Element) 

 

This  type  has  three  current  sensors 
and  two  voltage  transformers.    This 
transducer  will  measure  total  power  in 
a  30/  4W  circuit  with  balanced  voltage 
and unrestricted load. 

 

Polyphase (Three Elements) 

 

This  type  has  three  current  sensors 
and  three  voltage  transformers.  This 
transducer will measure total power in 
a 30/ 4W circuit without voltage or load 
restrictions. 

 

3. 

RATING 

 
3.1 

STANDARD PC5 OUTPUT 

The  base  unit  PC5  Watt  Transducer  has  an 
analog signal output of 50 millivolts for single 
phase, 100 millivolts for 30/ 3W, 10/ 3W or 30/ 
4W,  2  1/2  element,  or  150  millivolts  for  30/ 
4W.    In  each  case  output  loading  should  be 
greater  than  100K 

.    Figure  1  shows  the 

output  of  the  base  PC5  Watt  Transducer.  
The  sine  wave  shown  is  at  twice  the  source 
frequency.    The  "average  dc"  shown  by  the 
dashed  line  in  the  figures  below  is 
proportional  to  the  true  power  and  the  sine 
wave  shown  as  solid  lines  is  proportional  to 

Summary of Contents for PC5 Series

Page 1: ...LER Edited and revised by William D Walden September 1998 OHIO SEMITRONICS INCORPORATED Copyright by David W Miller and Ohio Semitronics Inc September 1998 OHIO SEMITRONICS INC 4242 Reynolds Drive Hil...

Page 2: ...that these Hall effect watt transducers do an excellent job calculating power where severe distortion or chopped current and voltage wave shapes exist Watt transducers are available from Ohio Semitron...

Page 3: ...ral 6 9 2 Adjustments 7 9 3 Final Calibration 8 10 Installation 12 11 Troubleshooting 12 Figure 6 Balance adjust potentiometers 14 Figure 7 Test Connections 15 10 2W Figure 8 Test Connections 15 10 3W...

Page 4: ...nd one voltage transformer This mea sures total power in a two wire circuit B Polyphase Two Element This type has two current sensors and two voltage transformers This trans ducer will measure total p...

Page 5: ...presents apparent power is eliminated using the simple filter circuit shown below 200 OHMS 100 ufd Input Output Figure 2 In all cases the base outputs are filtered and amplified to provide 0 to 1mA 0...

Page 6: ...20 as long as the voltage and current are in their effective range 3 2 VOLTAGE INPUTS PC5 Watt Transducers are designed for nominal inputs of 120 240 277 or 480 VAC The effective range at the specifie...

Page 7: ...C5 watt transducers are corrected for power factors from 0 lead to unity to 0 lag 0 to 90 and are within the specified accuracy listed 5 FREQUENCY RANGE The PC5 Watt Transducers are designed to operat...

Page 8: ...tc 8 SCALING 8 1 OSI has a complete line of watt transducers for various applications These are designed for a particular voltage and current range and are calibrated as a package If a watt transducer...

Page 9: ...All PC5 Watt Transducers are factory calibrated and checked 100 for voltage and current linearity power factor and initial set point Temperature is checked on random samples Instrumentation used for...

Page 10: ...the full scale line current required is not available amp turns through the current transformer or transducer window may be used The windings must be distributed uniformly around the current transform...

Page 11: ...just the power source for a full scale Standard Wattmeter reading Now adjust the internal balance trimpot for a zero output reading at terminals 1 and 2 3 Element 30 4W After the test connections are...

Page 12: ...nd 9 2B on page 8 A Example 10 2W 1 Element Model PC5 010B Voltage 120 VAC Current 10 A AC Rated Output 1 mA 1 kW Load on Output Required 1 K 0 05 Resistor External Sensor Required None Test Connectio...

Page 13: ...nal when 10 amperes are applied Energize the voltage and apply the neces sary current to obtain either 20 kW or the 2kW reading if 10 ampere turns are used in the Standard Wattmeter Adjust the CAL tri...

Page 14: ...VAC Current 5 A AC Rated Output 1 mA 1500 Watts Load On Output Required 10 K 0 05 External Sensor Required None Test Connections Drawing Figure 9B Standard Wattmeter Set Up 120 V 5 A FS 500 W Accuracy...

Page 15: ...UTION All 50 ampere Watt Transducers require two turns through the window of the current transformers PROBLEM 1 3 Output SOLUTION 30 4W units polarity of one phase reversed PROBLEM Doesn t Seem Calibr...

Page 16: ...er words the motor is not doing any work Power in watts is the measure of the rate at which work is being done Electric motors often have a power factor rating This rating is for the fully loaded moto...

Page 17: ...of the balance control on the boards of the PC5 series watt transducers From upper left clockwise around the page Figure 6a is used for 2 and 2 element models with output options A B C D CX5 and X5 F...

Page 18: ...rect connections b Using a current transformer Figure 7 Test Connection for 1 phase 2 wire 1 Element Watt Transducer I 1 2 3 4 5 6 7 8 9 10 11 12 Instrument Power See Note 2 Output E 1 2 3 4 5 6 7 8 9...

Page 19: ...ement PC5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Instrument Power See Note 2 Output E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Instrument Power See Note 2 Output E H1 H1 H1 I c Using current transformers with a 3 e...

Page 20: ...is the prefered method of calibration Rotek Instruments Corp 390 Main St Waltham MA 02254 781 899 4611 Figure 10a Figure 10b Notes 1 50 ampere models require two 2 primary turns through the current tr...

Page 21: ...d as part of OSI watt transducers have white and black secondary leads The white lead is the X1 lead and the Black is the X2 lead In OSI connection diagrams the dots in the diagrams refer to the H1 fo...

Page 22: ...models with B D X5 E Options Output Signal LOAD LINE L1 NEUTRAL 1 element connection for a single phase 2 wire load 1 2 3 4 5 6 7 8 9 10 11 12 LOAD X1 X1 X1 X1 H1 H1 H1 H1 120 volts AC for models with...

Page 23: ...LOAD NEUTRAL L3 L2 3 element connections for a 3 phase 4 wire load LOAD 1 2 3 4 5 6 7 8 9 10 11 12 120 volts AC for models with B D X5 E Options Output Signal LINE X1 L1 L2 L3 X1 H1 H1 X1 H1 Output o...

Page 24: ...1 LOAD X1 X1 H1 H1 Output Signal LINE H1 X1 L1 L2 L3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 120 volts AC for models with B D X5 E Options H1 X1 H1 X1 Neutral 2 1 2 element connections for a 3 phase 4 wire l...

Page 25: ...PC5 SERIES WATT TRANSDUCER CALIBRATION MANUAL Page 22 This page is intentionally left blank Use this for your notes...

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