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PC5 SERIES WATT TRANSDUCER CALIBRATION MANUAL 

Page 12 

10.  INSTALLATION 

The  PC5  may  be  installed  in  any  position 
and  in  an  environment  of  not  more  than 
+60

°

 C or less than -10

°

 C. 

 
For best accuracy the current carrying cable 
should  be  centered  in  the  window  of  the 
transducer. 
 
Caution  must  be  observed  when  installing 
the current transformers.  See section 3.3A. 
 

11.  TROUBLESHOOTING 

The majority of the problems can usually be 
traced  to  improper  connections.    The 
following list gives some common problems 
and solutions. 
 
PROBLEM:  No Output 
SOLUTION:   
 

115 VAC Instrument power not 
connected.    This  applies  only 
to Options B, X5, D, or E. 

 

Voltage not connected. 

 

Defective readout. 

 

On  30/  3W  or  10/3W  units, 
could  have  reverse  polarity 
either  on  voltage  or  current 
circuit. 

 
PROBLEM:  ½ Output 
SOLUTION:  All 

50-ampere 

Watt 

Transducers  require  two  turns 
through  the  window  of  the 
current transformers. 

 
 
 

PROBLEM:  1/3 Output 
SOLUTION:  30/  4W  units,  polarity  of  one 

phase reversed. 

 
PROBLEM:  Doesn't Seem Calibrated 
SOLUTION:   
 

Calibration  point  is  at  the 
"Rated  Output"  not  Effective 
Watts or Full-Scale range. 

 

"CAL"  adjustment  has  been 
changed. 

 
 

Customer relies on voltage and 
current 

for 

power 

measurement.  This method is 
only  accurate  in  a  resistive 
load. 

Most industrial loads are either 
inductive  or  capacitive.  This 
causes  a  phase  shift  in  the 
current  relative  to  the  voltage.  
For instance with a phase shift 
of  30

°

,  the  true  power  would 

be  86.6%  of  E  X  I.    This  is 
derived  by  P  =  E  X  I  X 
COS(30°)  The cosine of 30

°

 is 

0.866,  so  one  can  see  that 
86.6% of E X I is the maximum 
power obtainable. 

 

Note 

that 

an 

unloaded 

induction motor will run at very 
low  power  factor.    What  this 
means  is  that  very  little  power 
(compared  to  the  rated  motor 
power)  is  required to keep the 
motor running at constant  

Summary of Contents for PC5 Series

Page 1: ...LER Edited and revised by William D Walden September 1998 OHIO SEMITRONICS INCORPORATED Copyright by David W Miller and Ohio Semitronics Inc September 1998 OHIO SEMITRONICS INC 4242 Reynolds Drive Hil...

Page 2: ...that these Hall effect watt transducers do an excellent job calculating power where severe distortion or chopped current and voltage wave shapes exist Watt transducers are available from Ohio Semitron...

Page 3: ...ral 6 9 2 Adjustments 7 9 3 Final Calibration 8 10 Installation 12 11 Troubleshooting 12 Figure 6 Balance adjust potentiometers 14 Figure 7 Test Connections 15 10 2W Figure 8 Test Connections 15 10 3W...

Page 4: ...nd one voltage transformer This mea sures total power in a two wire circuit B Polyphase Two Element This type has two current sensors and two voltage transformers This trans ducer will measure total p...

Page 5: ...presents apparent power is eliminated using the simple filter circuit shown below 200 OHMS 100 ufd Input Output Figure 2 In all cases the base outputs are filtered and amplified to provide 0 to 1mA 0...

Page 6: ...20 as long as the voltage and current are in their effective range 3 2 VOLTAGE INPUTS PC5 Watt Transducers are designed for nominal inputs of 120 240 277 or 480 VAC The effective range at the specifie...

Page 7: ...C5 watt transducers are corrected for power factors from 0 lead to unity to 0 lag 0 to 90 and are within the specified accuracy listed 5 FREQUENCY RANGE The PC5 Watt Transducers are designed to operat...

Page 8: ...tc 8 SCALING 8 1 OSI has a complete line of watt transducers for various applications These are designed for a particular voltage and current range and are calibrated as a package If a watt transducer...

Page 9: ...All PC5 Watt Transducers are factory calibrated and checked 100 for voltage and current linearity power factor and initial set point Temperature is checked on random samples Instrumentation used for...

Page 10: ...the full scale line current required is not available amp turns through the current transformer or transducer window may be used The windings must be distributed uniformly around the current transform...

Page 11: ...just the power source for a full scale Standard Wattmeter reading Now adjust the internal balance trimpot for a zero output reading at terminals 1 and 2 3 Element 30 4W After the test connections are...

Page 12: ...nd 9 2B on page 8 A Example 10 2W 1 Element Model PC5 010B Voltage 120 VAC Current 10 A AC Rated Output 1 mA 1 kW Load on Output Required 1 K 0 05 Resistor External Sensor Required None Test Connectio...

Page 13: ...nal when 10 amperes are applied Energize the voltage and apply the neces sary current to obtain either 20 kW or the 2kW reading if 10 ampere turns are used in the Standard Wattmeter Adjust the CAL tri...

Page 14: ...VAC Current 5 A AC Rated Output 1 mA 1500 Watts Load On Output Required 10 K 0 05 External Sensor Required None Test Connections Drawing Figure 9B Standard Wattmeter Set Up 120 V 5 A FS 500 W Accuracy...

Page 15: ...UTION All 50 ampere Watt Transducers require two turns through the window of the current transformers PROBLEM 1 3 Output SOLUTION 30 4W units polarity of one phase reversed PROBLEM Doesn t Seem Calibr...

Page 16: ...er words the motor is not doing any work Power in watts is the measure of the rate at which work is being done Electric motors often have a power factor rating This rating is for the fully loaded moto...

Page 17: ...of the balance control on the boards of the PC5 series watt transducers From upper left clockwise around the page Figure 6a is used for 2 and 2 element models with output options A B C D CX5 and X5 F...

Page 18: ...rect connections b Using a current transformer Figure 7 Test Connection for 1 phase 2 wire 1 Element Watt Transducer I 1 2 3 4 5 6 7 8 9 10 11 12 Instrument Power See Note 2 Output E 1 2 3 4 5 6 7 8 9...

Page 19: ...ement PC5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Instrument Power See Note 2 Output E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Instrument Power See Note 2 Output E H1 H1 H1 I c Using current transformers with a 3 e...

Page 20: ...is the prefered method of calibration Rotek Instruments Corp 390 Main St Waltham MA 02254 781 899 4611 Figure 10a Figure 10b Notes 1 50 ampere models require two 2 primary turns through the current tr...

Page 21: ...d as part of OSI watt transducers have white and black secondary leads The white lead is the X1 lead and the Black is the X2 lead In OSI connection diagrams the dots in the diagrams refer to the H1 fo...

Page 22: ...models with B D X5 E Options Output Signal LOAD LINE L1 NEUTRAL 1 element connection for a single phase 2 wire load 1 2 3 4 5 6 7 8 9 10 11 12 LOAD X1 X1 X1 X1 H1 H1 H1 H1 120 volts AC for models with...

Page 23: ...LOAD NEUTRAL L3 L2 3 element connections for a 3 phase 4 wire load LOAD 1 2 3 4 5 6 7 8 9 10 11 12 120 volts AC for models with B D X5 E Options Output Signal LINE X1 L1 L2 L3 X1 H1 H1 X1 H1 Output o...

Page 24: ...1 LOAD X1 X1 H1 H1 Output Signal LINE H1 X1 L1 L2 L3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 120 volts AC for models with B D X5 E Options H1 X1 H1 X1 Neutral 2 1 2 element connections for a 3 phase 4 wire l...

Page 25: ...PC5 SERIES WATT TRANSDUCER CALIBRATION MANUAL Page 22 This page is intentionally left blank Use this for your notes...

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