background image

PC5 SERIES WATT TRANSDUCER CALIBRATION MANUAL 

Page 3 

 

OUTPUT OPTION 

Suffix Letter

 

 

OUTPUT 

0 to ±1 mADC 
Self powered. 

0 to ± 1 mADC 
Requires 120 volts AC instrument 
power. 

0 to ± 10 Volts DC 
Self powered. 

0 to ±10 Volts DC 
Requires 120 volts AC instrument 
power. 

4 to 20 mADC 
Requires 120 volts AC instrument 
power. 

E2 

4 to 20 mADC 
Requires  24  volts  DC  in  the 
external loop. 

X5 

0 to ±5 volts DC 
Requires 120 volts AC instrument 
power. 

CX5 

0 to ±5 volts DC 
Self powered. 

 

Options  A  ,  C,  &  CX5  the  self  powered  models 
should maintain the voltage within: 
 

120 volt models: 85 to 135 volts AC 

 

240 volt models:  200 to 280 volts AC 

 

480 volt models:  380 to 550 volts AC

 

The  standard  specification  sheets  show  the 
Effective  Range  of  the  voltage  and  current.  
These  inputs  indicate  the  ranges  over  which 
the  transducer  will  be  within  its  specified 
accuracy.    The  rated  output  "RO"  is  the 
calibration point at which the 1mA, 5V, 10V or 
20mA is obtained.  All transducer outputs will 
over range by 20% as long as the voltage and 
current are in their effective range. 
 
 
 
 

3.2 

VOLTAGE INPUTS 

 
PC5  Watt  Transducers  are  designed  for 
nominal  inputs  of  120,  240/277 or 480 VAC.  
The effective range at the specified accuracy 
is 0 to 150, 0 to 300, or 0 to 600 VAC.  These 
wide ranges do not apply to Options A or C, 
which are limited as follows: 85 to 135 V for 0 
to 150 V models, 200 to 280 V for 0 to 300 V 
models,  and  380  to  550  V  for  0  to  600 
models. 
 
3.3 

CURRENT INPUTS 

 
Standard  models  are  rated  from  1  through 
1000 amperes.  Models with input current up 
to 20 amperes connect direct to the terminal 
strips.    Models  above  20  amperes  use  a 
current  transformer.  Current  connections  are 
made  through  the  window  of  the  current 
transformer. 
(A) 

Current Transformers 

 

Current  transformers  step  the  current 
down  to  5  amperes.  When  specified 
by  model  number  these  current 
transformers  are  calibrated  as  part  of 
the watt transducer and should not be 
interchanged  among  different  watt 
transducers.    Extending  the  leads  of 
the current transformers is permissible 
as long as 12-gauge wire is used and 
the VA rating of the transformer is not 
exceeded.    See  Page  18  Technical 
Bulletin 101 for wire sizes. 

Summary of Contents for PC5 Series

Page 1: ...LER Edited and revised by William D Walden September 1998 OHIO SEMITRONICS INCORPORATED Copyright by David W Miller and Ohio Semitronics Inc September 1998 OHIO SEMITRONICS INC 4242 Reynolds Drive Hil...

Page 2: ...that these Hall effect watt transducers do an excellent job calculating power where severe distortion or chopped current and voltage wave shapes exist Watt transducers are available from Ohio Semitron...

Page 3: ...ral 6 9 2 Adjustments 7 9 3 Final Calibration 8 10 Installation 12 11 Troubleshooting 12 Figure 6 Balance adjust potentiometers 14 Figure 7 Test Connections 15 10 2W Figure 8 Test Connections 15 10 3W...

Page 4: ...nd one voltage transformer This mea sures total power in a two wire circuit B Polyphase Two Element This type has two current sensors and two voltage transformers This trans ducer will measure total p...

Page 5: ...presents apparent power is eliminated using the simple filter circuit shown below 200 OHMS 100 ufd Input Output Figure 2 In all cases the base outputs are filtered and amplified to provide 0 to 1mA 0...

Page 6: ...20 as long as the voltage and current are in their effective range 3 2 VOLTAGE INPUTS PC5 Watt Transducers are designed for nominal inputs of 120 240 277 or 480 VAC The effective range at the specifie...

Page 7: ...C5 watt transducers are corrected for power factors from 0 lead to unity to 0 lag 0 to 90 and are within the specified accuracy listed 5 FREQUENCY RANGE The PC5 Watt Transducers are designed to operat...

Page 8: ...tc 8 SCALING 8 1 OSI has a complete line of watt transducers for various applications These are designed for a particular voltage and current range and are calibrated as a package If a watt transducer...

Page 9: ...All PC5 Watt Transducers are factory calibrated and checked 100 for voltage and current linearity power factor and initial set point Temperature is checked on random samples Instrumentation used for...

Page 10: ...the full scale line current required is not available amp turns through the current transformer or transducer window may be used The windings must be distributed uniformly around the current transform...

Page 11: ...just the power source for a full scale Standard Wattmeter reading Now adjust the internal balance trimpot for a zero output reading at terminals 1 and 2 3 Element 30 4W After the test connections are...

Page 12: ...nd 9 2B on page 8 A Example 10 2W 1 Element Model PC5 010B Voltage 120 VAC Current 10 A AC Rated Output 1 mA 1 kW Load on Output Required 1 K 0 05 Resistor External Sensor Required None Test Connectio...

Page 13: ...nal when 10 amperes are applied Energize the voltage and apply the neces sary current to obtain either 20 kW or the 2kW reading if 10 ampere turns are used in the Standard Wattmeter Adjust the CAL tri...

Page 14: ...VAC Current 5 A AC Rated Output 1 mA 1500 Watts Load On Output Required 10 K 0 05 External Sensor Required None Test Connections Drawing Figure 9B Standard Wattmeter Set Up 120 V 5 A FS 500 W Accuracy...

Page 15: ...UTION All 50 ampere Watt Transducers require two turns through the window of the current transformers PROBLEM 1 3 Output SOLUTION 30 4W units polarity of one phase reversed PROBLEM Doesn t Seem Calibr...

Page 16: ...er words the motor is not doing any work Power in watts is the measure of the rate at which work is being done Electric motors often have a power factor rating This rating is for the fully loaded moto...

Page 17: ...of the balance control on the boards of the PC5 series watt transducers From upper left clockwise around the page Figure 6a is used for 2 and 2 element models with output options A B C D CX5 and X5 F...

Page 18: ...rect connections b Using a current transformer Figure 7 Test Connection for 1 phase 2 wire 1 Element Watt Transducer I 1 2 3 4 5 6 7 8 9 10 11 12 Instrument Power See Note 2 Output E 1 2 3 4 5 6 7 8 9...

Page 19: ...ement PC5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Instrument Power See Note 2 Output E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Instrument Power See Note 2 Output E H1 H1 H1 I c Using current transformers with a 3 e...

Page 20: ...is the prefered method of calibration Rotek Instruments Corp 390 Main St Waltham MA 02254 781 899 4611 Figure 10a Figure 10b Notes 1 50 ampere models require two 2 primary turns through the current tr...

Page 21: ...d as part of OSI watt transducers have white and black secondary leads The white lead is the X1 lead and the Black is the X2 lead In OSI connection diagrams the dots in the diagrams refer to the H1 fo...

Page 22: ...models with B D X5 E Options Output Signal LOAD LINE L1 NEUTRAL 1 element connection for a single phase 2 wire load 1 2 3 4 5 6 7 8 9 10 11 12 LOAD X1 X1 X1 X1 H1 H1 H1 H1 120 volts AC for models with...

Page 23: ...LOAD NEUTRAL L3 L2 3 element connections for a 3 phase 4 wire load LOAD 1 2 3 4 5 6 7 8 9 10 11 12 120 volts AC for models with B D X5 E Options Output Signal LINE X1 L1 L2 L3 X1 H1 H1 X1 H1 Output o...

Page 24: ...1 LOAD X1 X1 H1 H1 Output Signal LINE H1 X1 L1 L2 L3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 120 volts AC for models with B D X5 E Options H1 X1 H1 X1 Neutral 2 1 2 element connections for a 3 phase 4 wire l...

Page 25: ...PC5 SERIES WATT TRANSDUCER CALIBRATION MANUAL Page 22 This page is intentionally left blank Use this for your notes...

Reviews: