background image

TABLE OF CONTENTS 

FIGURE NO. 

TITLE   

Page No. 

 

3-8 

Analytical Block Style Load Cell with InCal ...........................................................3-4 

 

3-9 

Precision Balance with InCal Mechanism .............................................................3-4 

 

3-10 

InCal Weight Cover removed ................................................................................3-5 

 

3-11 

Bottom Housing with Load Cell, Weight Arms and Weights removed...................3-5 

 

3-12 

InCal Motor removed from its Housing..................................................................3-6 

 

3-13 

Screws securing Weight Arm assembly ................................................................3-6 

 

3-14 

Proper manner to grasp Load Cell when removing Weight Arm assembly...........3-7 

 

3-15 

Cable connects to Position Sensor Board.............................................................3-7 

 

3-16 

Access the 3 screws to release Precision balance Load Cell from top center ......3-7 

 

3-17 

Service Fixture, screws and washers for 150g to 310g Precision balances .........3-8 

 

3-18 

Service Fixture, screws and washers for 510g to 4100g Precision balances .......3-8 

 

3-19 

Precision Load Cell top .........................................................................................3-8 

 

3-20 

Precision Load Cell bottom ...................................................................................3-8 

 

3-21 

Precision Load Cell (150g to 310g) top, with Service Fixture attached.................3-9 

 

3-22 

Service Fixture for 510g to 4100g Precision Load Cell, attached to Hanger.........3-9 

 3-23  Bent 

Flexure ..........................................................................................................3-9 

 

3-24 

Position Sensor Board.........................................................................................3-10 

 

3-25 

Contact Board with ribbon cable .........................................................................3-10 

 

3-26 

Fine wires connected to the Contact Board, and affixed to Ratio Beam .............3-10 

 

3-27 

Contact Board taped to Ratio Beam after removal from frame ...........................3-11 

 3-28  Hanger ................................................................................................................3-10 
 

3-29 

Two screws secure Magnet Half .........................................................................3-11 

 

3-30 

Sideways Motion Stop Plate................................................................................3-11 

 

3-31 

Ratio Beam clearing stop on Up/Down Stop Screw as it is lifted out ..................3-12 

 

3-32 

Magnets must be clean .......................................................................................3-12 

 

3-33 

Position Sensor Board.........................................................................................3-13 

 

3-34 

Adjust position of Sensor Board until 

Err8.X

 does not appear ............................3-13 

 

3-35 

Position Sensor Board.........................................................................................3-14 

 

3-36 

Installing Ratio Beam, clearing the Up/down Stop Screw ...................................3-15 

 

3-37 

Precision Load Cell (150g to 310g) top, with Service Fixture attached...............3-15 

 

3-38 

Service Fixture for 510g to 4100g Precision Load Cell, attached to Hanger.......3-15 

 

3-39 

Sideways Motion Stop Plate................................................................................3-16 

 

3-40 

Two screws secure Magnet Half .........................................................................3-16 

 3-41  Contact 

Board .....................................................................................................3-16 

 

3-42 

Solder points on Position Sensor Board..............................................................3-16 

 

3-43 

Precision Load Cell top .......................................................................................3-17 

 

3-44 

Precision Load Cell bottom .................................................................................3-17 

 

3-45 

Ratio Beam Flexures and Vertical Flexure..........................................................3-17 

 

3-46 

Insert the 3 screws to secure Precision Load Cell in Bottom Housing ................3-17 

 

3-47 

When Position Sensor Board shows normal weight, tighten its screws ..............3-18 

 

3-48 

Analytical Balance with InCal Mechanism...........................................................3-19 

 

3-49 

InCal Weight Covers removed ............................................................................3-19 

 

3-50 

Bottom Housing with Load Cell, Weight Arms and Weights removed.................3-20 

 

3-51 

InCal Motor removed from its assembly..............................................................3-20 

 

3-52 

InCal Motor Cam in correct position for reassembly ...........................................3-20 

 

3-53 

Cable connects to the Position Sensor Board.....................................................3-21 

 

3-54 

On Analytical balances, the 3 screws securing Load Cell are on bottom............3-21 

 

3-55 

Service Fixture, screws and shims for Analytical balances.................................3-22 

 

3-56 

Bottom Mounting Plate and Flexure Arms, Analytical balance’s Load Cell.........3-22 

 

3-57 

Top Mounting Plate and Flexure Arms, Analytical balance’s Load Cell ..............3-22 

Pioneer™ Balances Service Manual 

iv 

Ohaus Corporation  www.ohaus.com 

Summary of Contents for Pioneer

Page 1: ... MANUAL Ohaus Corporation 19A Chapin Road P O Box 2033 Pine Brook NJ 07058 2033 973 377 9000 Ohaus Pioneer service Manual Ohaus Pioneer service Manual Ohaus Pioneer service Manual Ohaus Pioneer service Manual ...

Page 2: ...3 3 2 Disassembly of Precision Balances with Internal Calibration 3 4 3 3 3 Removing Internal Calibration Weights 3 5 3 3 4 Servicing the Internal Calibration Mechanism 3 5 3 3 5 Reassembling the Internal Calibration Mechanism 3 6 3 3 6 Disassembly of Precision Balances with InCal Mechanism 3 6 3 3 7 Removing the Load Cell Precision Balances 3 7 3 3 8 Load Cell Disassembly Precision Balances 3 8 3...

Page 3: ...Operational Test 4 1 4 3 Segment Display Test 4 1 4 4 Performance Tests 4 2 4 4 1 Precision Test 4 2 4 4 2 Off Center Load Test 4 3 4 4 3 Off Center Load Adjustment for Precision Models 4 4 4 4 4 Off Center Load Adjustment for Analytical Models 4 5 4 4 5 Off Center Load Adjustment for Block Style Models 4 6 4 4 6 Repeatability Test 4 7 4 4 7 Linearity Test 4 9 CHAPTER 5 DRAWINGS AND PARTS LISTS 5 ...

Page 4: ...odels 4 2 4 4 Repeatability Worksheet 4 8 5 1 Precision Top Load Balance Housing Internal Parts 5 3 5 2 Round Pan Block Style InCal Balance Housing Internal Parts 5 5 5 3 Square Pan Block Style Square Pan Balance Housing Internal Parts 5 7 5 4 Precision Draft Shield Balance with Draft Shield Housing Parts 5 9 5 5 Analytical Balance Housing Internal Parts 5 11 5 6 Precision Balance Load Cell Parts ...

Page 5: ...t is lifted out 3 12 3 32 Magnets must be clean 3 12 3 33 Position Sensor Board 3 13 3 34 Adjust position of Sensor Board until Err8 X does not appear 3 13 3 35 Position Sensor Board 3 14 3 36 Installing Ratio Beam clearing the Up down Stop Screw 3 15 3 37 Precision Load Cell 150g to 310g top with Service Fixture attached 3 15 3 38 Service Fixture for 510g to 4100g Precision Load Cell attached to ...

Page 6: ...e Up Down Stop Screw 3 29 3 78 Service Fixture is installed prior to installing Ratio Beam Flexures 3 29 3 79 Sideways Motion Stop Plate and Up Down Stop Screw 3 29 3 80 Elongated holes on Ratio Beam Flexures go on the bottom 3 29 3 81 Installing the Magnet Half 3 30 3 82 Four screws on Magnet Half 3 30 3 83 Position Sensor Board 3 30 3 84 3 wire cable soldered to Contact Board 3 30 3 85 Installin...

Page 7: ... 46 3 130 Aluminum Sleeves removed 3 47 3 131 Up Down Stop Screw 3 47 3 132 Centering Pins removed 3 47 3 133 Removing the Ratio Beam 3 47 3 134 Ratio Beam Removed 3 47 3 135 Removing the Ratio Beam 3 47 3 136 Ratio Beam Removed 3 47 3 137 Removing the Aluminum Sleeves 3 47 3 138 Ratio Beam Weight Removal 3 48 3 139 Load Cell Critical Area 3 48 3 140 Magnet Area 3 48 3 141 Ratio Beam Vane Slotted ...

Page 8: ...nternal Parts 5 2 5 2 Round Pan Block Style InCal Balance Housing Internal Parts 5 4 5 3 Square Pan Block Style Square Pan Balance Housing Internal Parts 5 6 5 4 Precision Draft Shield Balance with Draft Shield Housing Parts 5 8 5 5 Analytical Balance Housing Internal Parts 5 10 5 6 Precision Balance Load Cell Parts 5 12 5 7 Analytical Balance Load Cell Parts 5 14 5 8 Block Style InCal Load Cell P...

Page 9: ... full manual can be found at http the checkout tech com estore catalog We also offer free downloads a free keyboard layout designer cable diagrams free help and support http the checkout tech com the biggest supplier of cash register and scale manuals on the net ...

Reviews: