Offroad Animal RS-TLC-200-15-ASM0 Fitting Instruction Download Page 6 | Manualshive

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Offroad Animal RS-TLC-200-15-ASM0 Fitting Instruction Download Page 6

Offroad Animal

RS-TLC-200-15-ASM0

2015+ Toyota Landcruiser 200 Series

Fitting Instruction

Rock Sliders

REV B

13/5/20

Page

6

of

30

It is the responsibility of the installer to always complete works in a safe manner. Make sure the

following safety equipment is available and precautions are observed whilst fitting this product.

Hearing Protection

Always wear ear protection when using power

tools.

Eye Protection

Ensure eye protection is always worn when

cutting or drilling.

Manual Handling

Do not attempt to lift bar assemblies or rock

sliders on your own.

Always use two people to lift or use mechanical

Lifting aid such as hydraulic lifting trolley.

Vehicle Support

Always ensure vehicle is properly supported

when working on it. Do not attempt to fit

products whilst suspension work is being

carried out. Do not work under a vehicle

supported only by a jack.

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Summary of Contents for RS-TLC-200-15-ASM0

Page 1: ...ct for any vehicle make or model other than that specified on these instructions Do not remove labels from this product This product and its fixings must not be modified in any way unless stated in these fitting instructions The installation of this product is recommended for trained personnel These instructions are correct at time of publication OFFROAD ANIMAL cannot be held responsible for the i...

Page 2: ... parts are present before beginning work Contact OFFROAD ANIMAL if something is missing Main Parts Qty Part Number Description Image 2 B 0224 Slider Step 200 Series 2 E 0002 1500 Slider extrusion 1500MM 1 RS TLC 200 15 ASM2L LC 200 Slider Front Mount 1 RS TLC 200 15 ASM2R LC 200 Slider Front Mount 1 RS TLC 200 15 ASM3L LC200 Slider Rear Mount Assy ...

Page 3: ...andcruiser 200 Series Fitting Instruction Rock Sliders REV B 13 5 20 Page 3 of 30 1 RS TLC 200 15 ASM3R LC200 Slider Rear Mount Assy 2 B 0304 LC200 Slider Rear Mount Brace Bracket 2 B 0306L Slider End Cap Stub Nose 2 B 0306R Slider End Cap Stub Nose ...

Page 4: ...25 Bolt Hex M10X25x 1 5 GR8 8 ZP 30 M10 FLANGE NUT Flange Nut M10x1 5 G8 8 ZP 2 M12X40 Bolt Hex M12X40X1 75 GR8 8 ZP 2 M12 FLAT WASHER M12 FW 24 M8 FLAT WASHER BLACK ZINC M8 FW BLACK ZINC 24 M8 NUT Hex Nut M8x1 25 G8 8 ZP 12 M8X20 CAP SCREW CAP SCREW M8X20X1 25 GR10 9 ZP 12 M8 X 20 BHCS BLACK ZINC SCREW BUTTON HEAD CAP M8X20X1 25 BLACK ZP 2 OFA LOGO OFFROAD ANIMAL METAL LOGO 2 P 0114 200 Series Sl...

Page 5: ...tall the product Hand Tools Power Tools Workshop Equipment Metric Socket Set 8 19mm Socket Extension Bar Metric Spanner Set 10 19mm Torx Drivers T25 T30 Hex Allen Key Set 4 6mm Trim Puller Tool Flat Blade Screwdriver set Phillips Head Screwdriver set Utility Knife Side Cutters Pliers Electric Air Impact Driver Optional Hydraulic Floor Jack Cable Ties Nutsert Setting Tool ...

Page 6: ...earing Protection Always wear ear protection when using power tools Eye Protection Ensure eye protection is always worn when cutting or drilling Manual Handling Do not attempt to lift bar assemblies or rock sliders on your own Always use two people to lift or use mechanical Lifting aid such as hydraulic lifting trolley Vehicle Support Always ensure vehicle is properly supported when working on it ...

Page 7: ... Toyota Landcruiser 200 Series Fitting Instruction Rock Sliders REV B 13 5 20 Page 7 of 30 1 Remove the Factory side steps by removing the 12mm head bolts securing it to the body 2 Discard Factory Steps TOOLS REQUIRED 12mm Socket FASTENERS ...

Page 8: ... Page 8 of 30 3 There are two types of chassis nut plates used on this product Identify the locations on chassis for installation of these nut plates 4 There are 2x of P 0100 Offset type nut plates and 1x P 0114 Inline type nut plate per side of vehicle TOOLS REQUIRED FASTENERS P 0100 Offset Type P 0100 Offset Type ...

Page 9: ...offset type nut plate as shown 6 Insert nut plate through rectangular hole in chassis whilst holding the cable tie in your hand 7 Using cable tie pull nut plate against chassis Manipulate position of nut plate to align M6 threads with holes in the chassis A screwdriver or small punch can greatly assist this process TOOLS REQUIRED Cable Tie Small screwdriver or punch FASTENERS ...

Page 10: ... of 30 8 Fit M6 button head bolts and flat washers to the M6 threads on the nut plate 9 Tighten with 4mm Hex Key 10 Cut and discard cable tie once secured 11 Repeat process for second location of Offset type nut plate on chassis TOOLS REQUIRED 4mm Hex Key Side Cutters FASTENERS 2x M6x20mm Button Head Bolts 2x M6 Flat Washer ...

Page 11: ...ng Instruction Rock Sliders REV B 13 5 20 Page 11 of 30 12 Remove bolts securing the hand brake cable around the rectangular hole in chassis as shown 13 Insert cable tie in a loop through center of Inline type nut plate as shown TOOLS REQUIRED 12mm socket Cable ties FASTENERS ...

Page 12: ...ert the nut plate through the hole in the chassis 16 Position the screw in the corner of the square hole and snug down the bolt head using 4mm hex key 17 Rotate nut plate using cable tie to align the other M6 thread with the opposite corner and fit M6x20 Button head screw 18 Tighten both screws with 4mm Hex key 19 Cut and discard cable tie once secured TOOLS REQUIRED 4mm Hex Key Side cutters FASTE...

Page 13: ...ert backwards through the bottom square shaped hole chassis cross member 21 Point the stem through the large circular hole as shown and draw the nut plate up into the cavity Manipulate the position until the thread can be seen through the square hole 22 This process may require the removal of the nut plate and re bending of the nut plate stem TOOLS REQUIRED FASTENERS M12 Long Stem Nut Plate ...

Page 14: ... washers into the nut plate 24 First fit bracket to fixed nut plate on side of chassis ensuring that the heads of the M6 bolts securing the nut plate fit into the recesses 25 Once secured then fit bottom M12x40 bolt Position of the nut plate can be manipulated with the stem to aid pickup of the thread TOOLS REQUIRED FASTENERS 1x M10x30 Bolt 1xM10 Flat Washer 1xM12x40 Bolt 1xM12 Flat Washer ...

Page 15: ...les in underside of chassis in between the two rear nut plate locations It may be nessacary to open the holes to the correct 12mm diameter using electric drill and 12mm drill bit 27 Note on fuel tank side the fuel tank cover will need to be removed for best access TOOLS REQUIRED Nutsert Setting Tool 12mm Drill Bit Electric Drill FASTENERS 2x M8 Nutsert Per side ...

Page 16: ...rst fit the M10x30 Bolt and M10 Flat washer to the forward nut plate 30 Next Secure the M8x25 Bolts and flat washers to the Nutserts set in bottom of chassis 31 Finally fit the M12x30 bolt and large M12 washer to the rear nut plate 32 Leave all fasteners finger tight at this stage TOOLS REQUIRED FASTENERS M12x30 Bolt M12 Large Flat Washer M10x30 Bolt M10 Flat Washer 2xM8x25 Bolt 2xM8 Flat Washer ...

Page 17: ... washers and M8 Nuts on 6x locations on top of step as shown 35 Use M8x20 cap head screws M8 washers and M8 nuts on 6x locations on bottom side of step NOTE THERE ARE 2 WAYS TO FIT THE STEP ON THE EXTRUSION IF YOU FIND THIS WAY DIFFICULT SKIP STEP 33 37 AND GO TO STEP 38 43 TOOLS REQUIRED FASTENERS 6x M8x20 Black Button Head 6xM8x20 Cap Head 12x M8 Black Washer 12x M8 Nut Leave Nut Loose Level wit...

Page 18: ...13 5 20 Page 18 of 30 36 Slide the step plate onto the main slider structural extrusion Align the nuts as they enter the T Slots on the extrusion 37 Center the Step on the extrusion by measuring distance from extrusion to tip of step and adjusting until both sides are equal TOOLS REQUIRED FASTENERS Align Nuts ...

Page 19: ... Instruction Rock Sliders REV B 13 5 20 Page 19 of 30 38 Lie extrusion down and place step on top 39 Feed nut into slot with something long and skinny like a dowel or piece of all thread Do centre ones first the move outwards TOOLS REQUIRED Long Dowel or skinny stick FASTENERS ...

Page 20: ... ASM0 2015 Toyota Landcruiser 200 Series Fitting Instruction Rock Sliders REV B 13 5 20 Page 20 of 30 40 Thread cap screws into each hole TOOLS REQUIRED 6mm Alllen Key FASTENERS M8 x 20 Cap screws 6 M8 hex nuts 6 M8 flat washers 6 ...

Page 21: ...l RS TLC 200 15 ASM0 2015 Toyota Landcruiser 200 Series Fitting Instruction Rock Sliders REV B 13 5 20 Page 21 of 30 41 Flip entire slider up as shown 42 Clamp step hard to extrusion TOOLS REQUIRED Clamps FASTENERS ...

Page 22: ... Fitting Instruction Rock Sliders REV B 13 5 20 Page 22 of 30 43 Using long tool feed nuts in to centre first and thread in with black M8 button head cap screws and washers TOOLS REQUIRED 5mm Allen Key FASTENERS M8 x 20 BHCS black 6 M8 hex nuts 6 M8 flat washer black 6 ...

Page 23: ...re holes on the end cap 3 Slide 2x M10x25 Hex bolts into the T slots on back side of extrusion 4 Next Fit end cap over these bolts 5 Secure with M10 flange nuts on T slot bolts and M6x20 bolt in top and front side through tread plate End cap should align with end of tread plate if tread plate is centered correctly TOOLS REQUIRED FASTENERS 2x M10x25 Bolts 2x M6x20 Button Head bolt 1xM6 Flat Washer ...

Page 24: ...ers REV B 13 5 20 Page 24 of 30 6 Slide the 11x M10x25 Hex bolts into the T slots on back side of extrusion 6 bolts on bottom slot 5 bolts on top slot 7 Loosely arrange the bolts in 1x groups of 5 and 1x group of 6 in approximate location of mounts as shown TOOLS REQUIRED FASTENERS 12x M10x25 Bolts ...

Page 25: ...t with flat washer as per previous 9 Check alignment of end caps End cap should align with edge of tread plate if properly centered Adjust end cap tread plate position as required 10 Once happy with alignment tighten all bolts on slider extrusion using 5 6MM hex key and 15mm spanner TOOLS REQUIRED 5mm Hex key 6mm Hex key 15mm spanner FASTENERS 2x M10x25 Bolts 1x M8x20 Button Head bolt 1xM8 Flat Wa...

Page 26: ...in T slot to align with mounts will be required to get slider on Secure with M10 Flange Nuts 13 Adjust fore aft position of sliders on mounts to achieve even appearance if required 14 Once satisfied with alignment which should be parallel to the body tighten all bolts starting with chassis mounts 15 Tighten Chassis mount bolts using 18 16 13mm Sockets Spanner TOOLS REQUIRED 13mm Socket Spanner 16m...

Page 27: ...ta Landcruiser 200 Series Fitting Instruction Rock Sliders REV B 13 5 20 Page 27 of 30 16 Tighten all mount to slider M10 flange nuts using 15mm spanner A ratcheting spanner makes this process easier TOOLS REQUIRED 15mm Socket Spanner FASTENERS ...

Page 28: ... 20 Page 28 of 30 17 Once all other bolts are tightened fit the rear mount brace to the rear mount using 6x M8x20 Bolts Flat Washers and Flange Nuts 18 Replace all factory fasteners securing hand brake cables TOOLS REQUIRED 12mm socket 13mm Socket Spanner FASTENERS 6x M8x20 Bolts 6x M8 Flat Washer 6xM8 Flange Nut ...

Page 29: ...eries Fitting Instruction Rock Sliders REV B 13 5 20 Page 29 of 30 19 Fit the Offroad Animal logo plates to the steps using the self adhesive backing 20 Repeat the entire process for the other side of the vehicle 21 After that you are done TOOLS REQUIRED FASTENERS ...

Page 30: ...ffroad Animal RS TLC 200 15 ASM0 2015 Toyota Landcruiser 200 Series Fitting Instruction Rock Sliders REV B 13 5 20 Page 30 of 30 Congratulations Head for the tracks and enjoy your newly protected Cruiser ...

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