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TUF-2000F User Manual 

 

2 

D is the pipe diameter 
Tup is the time for the beam from upstream transducer to the downstream one 
Tdown is the time for the beam from downstream transducer to the upstream one 

Δ

T=Tup –Tdown 

 

1.4 Optional transducer 
 

 TS

◆

-1 

clamp-on type transducer, pipe size from DN15-100mm 

 TM

◆

-1 

clamp-on type transducer, pipe size from DN50-1000mm

 

 TL

◆

-1 

clamp-on type transducer, pipe size from DN300-6000mm 

 

1.5 Typical application 
 

The wall-mounting flow meter can be applied to a wide range of pipe flow measurements. Applicable liquids 
include pure liquids as well as liquid with small quantity of tiny particles.   
Examples are:   

★

 

Water (hot water, chilled water, city water, sea water, waste water, etc.);   

 Sewage with small particle conte

★

nt;  

 Oil (crude oil, lubricating oil, diesel oil, fuel oil, etc.); 

★

 

 Chemicals (alcohol, acids, etc.); 

★

 

 Plant effluent; 

★

 

 Beverage, liquid food; 

★

 

 Ultra

★

-pure liquids;   

 Solvents and other liquids 

★

 

 

1.6 Product Identification   
 

Each set of the flow meter has a unique product identification number or    ESN (electronic    serial number)   
written  into  the  software  that  can  only be modified  with  a special tool by the manufacturer. In 
case of any hardware failure, please provide this number which is located on menu window 

M61

 when 

contacting the manufacturer.   
 

1.7 Specifications 
 

Items 

Specifications 

Accuracy 

Better than ±1% 

Repeatability 

Better than 0.2% 

Principle Transit-time 

measuring principle 

Measurement  
Period 

 

500ms 

Main unit 

Display 

LCD with backlight,

 

display accumulated flow/heat, instantaneous 

flow/heat, velocity, time etc. 

Summary of Contents for TUF-2000F

Page 1: ... both ultrasonic transmitters and receivers The transducers are clamped on the outside of a closed pipe at a specific distance from each other The transducers can be mounted in V method where the sound transverses the pipe twice or W method where the sound transverses the pipe four times or in Z method where the transducers are mounted on opposite sides of the pipe and the sound crosses the pipe o...

Page 2: ...r city water sea water waste water etc Sewage with small particle conte nt Oil crude oil lubricating oil diesel oil fuel oil etc Chemicals alcohol acids etc Plant effluent Beverage liquid food Ultra pure liquids Solvents and other liquids 1 6 Product Identification Each set of the flow meter has a unique product identification number or ESN electronic serial number written into the software that c...

Page 3: ...t must be beyond 5D in the upstream the length must be beyond 30D from the access of the pump D stands for pipe diameter Types Water sea water industrial sewage acid alkali liquid alcohol beer all kinds of oils which can transmit ultrasonic single uniform liquid Temperature Standard 30 C 90 C High temperature 30 C 160 C Liquid Turbidity Less than 10000ppm with a little bubble Flow Direction Bi dir...

Page 4: ...window Note 1 It is recommended to practice those menu windows on your flow meter while reading this chapter for the sake of easier understanding 2 To quickly switch to a menu window simply press the MENU key followed by the window number a two digit number To move from one window to the next use UP or Down keys Menu window No Function M00 Display flow rate and NET totalizer If the net totalizer i...

Page 5: ...M10 M12 Window for entering pipe wall thickness You may skip the menu and enter inner diameter in M13 instead M13 Window for entering the inner diameter of the pipe If pipe outer diameter and wall thickness are enter correctly the inner diameter will be calculated automatically thus no need to change anything in the window M14 Window for selecting pipe material Standard pipe materials no need to e...

Page 6: ...e transducer 1 13 PI Type 14 FS410 middle size transducer for FUJI flow meter 15 FS510 large size transducer for FUJI flow meter 16 Clamp on TM 1 Middle size transducer for Taosonics Instrument 17 Insertion TC 1 for Taosonic Instrument 18 Calmp on TS 1 small size for Taosonics Instrument 19 Reserved 20 Clamp on TL 1 For Taosonics Instrument 21 Insertion TLC 1 For Taosonics Instrument If the user t...

Page 7: ... meter will not incorrectly totalize flow there is also a Q threshold should be entered in M 5 M30 Window for selecting unit system The conversion English to Metric or vice versa will not affect the unit for totalizers M31 Window for selecting flow rate unit system Flow rate can be in 0 Cubic meter short for m3 1 Liter l 2 USA gallon gal 3 Imperial Gallon igl 4 Million USA gallon mgl 5 Cubic feet ...

Page 8: ...TER49 50 under MODBUS protocol M48 Entry to linearity correcting data inputs By using of this function the non linearity of flow meter will be corrected Correcting data shall be obtained by careful calibration M49 Displays the input contents for the serial port By checking the displays you can know if the communication is ok M50 Switches for the built in data logger There are as many as 22 differe...

Page 9: ...instrumentation management M62 RS 232 RS485 setup All the devices connected with flow meter should have matched serial configuration The following parameters can be configured Baud rate 300 to 19200 bps parity data bits always is 8 stop bits M63 Select communication protocol Factory default is MODBUS ASCII this is a mode for MODBUS ASCII Meter BUS Fuji Extended Protocol Huizhong s various protocol...

Page 10: ...vices such as the BUZZER or OCT output or RELAY output For example if you want the Alarm 1 is to output by the OCT circuit you need to set M78 at selection item 6 M75 Window to setup the lower limit of flow rate for Alarm 2 M76 Window to setup the upper limit of flow rate for Alarm 2 M77 Buzzer setup If a proper input source is selected the buzzer will beep when the trigger event occurs The availa...

Page 11: ...e controlled Note In order to make the user interface compatible with the former version7 the name RELAY was used other than OCT2 but in fact it is an OCT output M80 Window for selecting the trig signal for the built in batch controller Available trig sources 0 Key input press ENT key to start the batch controller 1 Serial port 2 AI3 rising edge when AI3 receives 2mA or more current 3 AI3 falling ...

Page 12: ...age flow uncounted or lost during the offline session and add the result to the totalizer The estimation of the uncounted flow is made by computing the product of the offline time period and the average flow rate which is the average of the flow rate before going offline and the one after going on line M84 Set the thermal energy unit 0 GJ 1 KC 2 KWh 3 BTU M85 Select temperature sources 0 from T1 T...

Page 13: ...meters By default the produced data will be directed to the internal serial bus thermal printer You can also direct those data to the serial communication port M98 This is not a window but a command to print the diagnostic information By default the produced data will be directed to the internal serial bus thermal printer You can also direct those data to the serial communication port M99 This is ...

Page 14: ...AI3 input M 3 20mA calibration for AI3 input M 4 4mA calibration for AI4 input M 5 20mA calibration for AI4 input M 6 4mA calibration for AI5 input M 7 20mA calibration for AI5 input M 8 Lower Temperature Zero setup for the PT100 M 9 Higher Temperature Zero setup for the PT100 M A Temperature Calibration at 50 M B Temperature Calibration at 84 5 Note 1 windows in Red are new to our old version of ...

Page 15: ...selection mode use keys and to scroll up and down to the proper liquid and then press ENT key 7 Press key to enter M23 window press ENT key to enter the option selection mode use keys and to scroll up and down to the proper transducer type and then press ENT key 8 Press key to enter M24 window press ENT key to enter the option selection mode use keys and to scroll up and down to the proper transdu...

Page 16: ...e better and make sure that the pipe is completely full of liquid 2 Make sure that the temperature on the location does not exceed the range for the transducers Generally speaking the closer to the room temperature the better 3 Take the pipe fouling into consideration Select a straight length of a relatively newer pipe If the condition is not satisfying consider the fouling thickness as part of th...

Page 17: ...s with no rust and ease of operation 2 Clean any dust and rust For a better result polishing the pipe with a sander is strongly recommended 3 Apply adequate coupler to the spot where the transducers are to be installed and leave no gap between the pipe surface and the transducers Extra care should be taken to avoid any sand or dust particles left between the pipe outer surface and the transducers ...

Page 18: ... User Manual 4 3 4 Z method Installation Z method is commonly used when the pipe diameter is above 200mm 4 3 5 W method Installation W method is usually used on plastic pipes with a diameter from 15mm to 50mm 18 ...

Page 19: ...gh for a stable and reliable flow reading or if the signal strength is lower than 60 0 2 Try to polish the outer surface of the pipe and apply more coupler to increase the signal strength 3 Adjust the transducers both vertically and horizontally while checking the varying signal strength stop at the highest position and then check the transducers spacing to make sure the transducers spacing is the...

Page 20: ...d in a Japanese ultrasonic flow meter It is totally compatible with that of Version 7 flow meter TUF 2000F can be used as a sample RTU terminal The 4 20mA output in the TUF 2000F can be used to open an analog proportional valve The OCT output can be used to control the turn on and turn off of other devices such as a pump The analog input can be used to input pressure or temperatures signals There ...

Page 21: ...1 stop bit 5 1 1 MODBUS REGISTERS TABLE MODBUS REGISTERS TABLE for TUF 2000F please take notice the difference with the water meter MODBUS table REGISTER NUMBER VARIABLE NAME FORMAT NOTE 0001 0002 2 Flow Rate REAL4 Unit m3 h 0003 0004 2 Energy Flow Rate REAL4 Unit GJ h 0005 0006 2 Velocity REAL4 Unit m s 0007 0008 2 Fluid sound speed REAL4 Unit m s 0009 0010 2 Positive accumulator LONG Unit is sel...

Page 22: ... AI4 REAL4 0041 0042 2 Analog input AI5 REAL4 0043 0044 2 Current input at AI3 REAL4 In unit mA 0045 0046 2 Current input at AI3 REAL4 In unit mA 0047 0048 2 Current input at AI3 REAL4 In unit mA 0049 0050 2 System password BCD Writable 00H for unlock 0051 1 Password for hardware BCD Writable A55Ah for unlock 0053 0055 3 Calendar date and time BCD Writable 6 Bytes of BCD stands SMHDMY lower byte f...

Page 23: ... current REAL4 In unit mA 0092 1 Working step and Signal Quality INTEGER The high byte is the step and low for signal quality range 00 99 the larger the better 0093 1 Upstream strength INTEGER Range 0 2047 0094 1 Downstream strength INTEGER Range 0 2047 0096 1 Language used in user interface INTEGER 0 English 1 Chinese Other language will be supported later 0097 0098 2 The rate of the measured tra...

Page 24: ... 0138 2 Flow for today LONG 0139 0140 2 Flow for today decimal fraction REAL4 0141 0142 2 Flow for this month LONG 0143 0144 2 Flow for this month decimal fraction REAL4 0145 0146 2 Flow for this year LONG 0147 0148 2 Flow for this year decimal fraction REAL4 0158 1 Current display window INTEGER 0165 0166 2 Failure timer LONG In unit second 0173 0174 2 Current output frequency REAL4 Unit Hz 0175 ...

Page 25: ...User scale factor REAL4 1521 2 Manufacturer scale factor REAL4 Read only 1529 2 Electronic serial number BCD High byte first Note 1 The internal accumulator is been presented by a LONG number for the integer part together with a REAL number for the decimal fraction In general uses only the integer part needs to be read Reading the fraction can be omitted The final accumulator result has a relation...

Page 26: ...ble for the non energy measurement users These none energy related registers only serves for the intension of only one unique register table provided both with flow meter and energy meat 4 Meaning in error code Bit0 no received signal Bit1 low received signal Bit2 poor received signal Bit3 pipe empty Bit4 hardware failure Bit5 receiving circuits gain in adjusting Bit6 frequency at the frequency ou...

Page 27: ...minute 22 Cubic feet hour 23 Cubic feet day 24 American oil barrel second 25 American oil barrel minute 26 American oil barrel hour 27 American oil barrel day 28 Imperial oil barrel second 25 Imperial oil barrel minute 26 Imperial oil barrel hour 27 Imperial oil barrel day 5 1 2 REGISTER TABLE for the DATE accumulators 1 REGISTER for accumulators by day Accumulator data for every past day are stor...

Page 28: ...8 Data block No 63 Note See the meaning of the error code above 2 REGISTER for accumulators by month The structure of month accumulator is the same as that of the day please refer to related paragraph The difference is there are only 32 data blocks for the month accumulator and day variable always has a value of 0 REGISTER TABLE for the month accumulators Block No Register number Variable format n...

Page 29: ...fault The location of the current block is presented in the data pointer The current power on data block is pointed by the decease by 1 of the pointer MODBUS registers table for the power on and power off Block No Register No Variable Format Note n a 0164 1 Pointer Integer Range 0 31 3585 1 Power on second and minute BCD Second in low byte minute in high 3586 1 Power on hour and day BCD Hour in lo...

Page 30: ...11 3612 2 Flow rate when power off REAL4 3613 3614 2 Time duration when off LONG In seconds 1 3615 3616 2 Corrected lost flow when off REAL4 In cubic meters 31 3825 3840 16 The 32nd data block 5 2 The FUJI extended communication protocol TUF 2000F is compatible with the TUF7 FUJI extended communication protocol which used in our previous Version7 ultrasonic flow meters This protocol is a set of ba...

Page 31: ...de Note 3 DA cr OCT and RELAY alarm signal TR s RL s cr note 4 DT cr Return the present date and time yy mm dd hh mm ss cr Time TDS1 cr Set date and time yy mm dd hh mm ss M cr Send a key value as if a key is pressed is the key value M cr note 5 LCD cr Returns current window content LOCK0 cr Unlock the system Has nothing to do with the original password LOCK1 cr Lock the system Can be opened by pr...

Page 32: ...E dd cr lf ESN cr Return the ESN electronic serial number of the flow meter ddddddd cr lf note 7 N Prefix of an IDN addressing based networking The IDN address is byte range 0 253 Note 8 W Prefix of an IDN addressing based networking The IDN address is word range 0 65535 Note 8 P Prefix of any commands for returns with check sum Commands connector to make a compounding command in one line Result c...

Page 33: ...eter may reply to the same request and thus a conflict may occurs 9 The returns by the special command for GSM networks contend Chinese characters 5 2 1Command prefixes and the command connector 1 The P prefix The P prefix can be added before every basic command to have the returned message with a two digits check sum The check sum is obtained by a binary addition For example if the command DI CR ...

Page 34: ...basic commands into a one line compound command The compound command should not exceed a length of over 253 characters The prefix P should be added before every basic command to make the returned results having a check sum For example if the 1 flow rate 2 velocity 3 positive totalizer 4 net energy totalizer 5 the AI1 input 6 the AI2 input of the address number 4321 flow meter are wanted to return ...

Page 35: ... network ID of the instrument range 00h FFh YYh stands for the new address that will be assigned range 00h FFh ZZh the check sum which is obtained by means of binary addition of all the data bytes take notice to that the addition is for the data bytes not the controlling and commands bytes and the carry over 0ffh is discarded H stands for that the number is a hexadecimal number All five command ar...

Page 36: ...or meter data recording command 4C Format 2Ah XXh 4Ch DDh HHh Answer 26h XXh 4Ch DDh HHh MMh ZZh DDh stands for the day HHh for hour MM for minute data are in BCD code DD is the day of this month for example 2Ah 86h 4Ch 12h 15h stands for assigning a recording time for the number 86 meter 86 the meter will record the flow rate total net flow the working timer and the error code when time is 15 00 ...

Page 37: ...meter through the network on a computer or other kind of terminals For example the command M0 cr acts just like the zero key on the keypad was pressed Key Key value headecimal Key value decimal ASCII value key Key value headecimal Key value decimal ASCII value 0 30H 48 0 8 38H 56 8 1 31H 49 1 9 39H 57 9 2 32H 50 2 3AH 58 3 33H 51 3 3BH 59 4 34H 52 4 MENU 3CH 60 5 35H 53 5 ENT 3DH 61 6 36H 54 6 3EH...

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