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OEM DRAUGHT CAP MOTORIZED 30, Instructions For Use And Warnings

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Summary of Contents for DRAUGHT CAP MOTORIZED 30

Page 1: ...DRAUGHT CAP NEUTRAL mod 30 35 40 MOTORIZED mod 30 35 40 USE AND WARNING INSTRUCTIONS OEM ALI GROUP S r l a socio unico Viale Lombardia 33 Bozzolo MN Italia Tel 39 0376 910511 Fax 39 0376 920754 info...

Page 2: ...ot have been further specified The Publisher is not in any way responsible for the information and data in this manual all the information contained therein has been provided checked and approved duri...

Page 3: ...2 5 Operators 13 2 6 Symbols used in manual 14 2 7 Glossary 14 2 8 Individual protection devices 16 2 9 User safety areas 17 2 10 Warranty 18 3 SAFETIES 21 3 1 General Warnings 21 3 2 Safety devices 2...

Page 4: ...in the motorized cap 37 5 TRASPORT AND INSTALLATION 39 5 1 Introduction 39 5 2 Packaging 39 5 2 1 Packaging removal 40 5 2 2 Packaging disposal 40 5 3 Transportation and handling 40 5 3 1 Group and W...

Page 5: ...53 6 3 3 Turning off procedure 53 7 MAINTENANCE 55 7 1 56 7 1 Safety Warnings 56 7 2 Ordinary Maintenance 57 7 2 1 Cleaning 57 7 3 Extraordinary Maintenance 58 8 PUTTING THE EQUIPMENT OUT OF ORDER AN...

Page 6: ...EC compliant use and warning instructions Page 6 CHAPTER 0 INDEX PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Page 7: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 1 IDENTIFICATION Page 7 Capitolo 1 IDENTIFICATION...

Page 8: ...RAL MOTORIZED DRAUGHT CAP Modello MOD 30 35 40 Year of construction 2020 1 3 Targa di identificazione The machine has an identification plate located on the side panel On the plate there are the detai...

Page 9: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 1 IDENTIFICATION Page 9 1 4 Declaration of Conformity CE Fac simile...

Page 10: ...ied out the risk assessment in order to verify compliance with the essential safety and health requirements provided by the Directive as well as the tests and checks provided by the relevant reference...

Page 11: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 2 PRELIMINARY INFORMATION Page 11 Chapter 2 PRELIMINARY INFORMATION...

Page 12: ...so 1 must be kept intact in all its parts If it is lost or ruined you should immediately request a copy 2 must follow the machine until demolition even in the case of movements sale rental rent etc 3...

Page 13: ...justments maintenance and repairs 3 reading technical drawings and spare part list In extraordinary cases he is trained to work the machine with reduced safeties If necessary it can give instructions...

Page 14: ...ponents or equipment not connected to the machines that allow located between the machine and the load or on the load itself the grasp of the load The harnesses and their components are also considere...

Page 15: ...t be reasonably eliminated or for risks that cannot be sufficiently reduced during design We distinguish active protection that the operators themselves must activate emergency stops for example and o...

Page 16: ...a prescription for staff to use safety shoes to protect their feet Obligation to wear protective clothing It indicates a requirement for staff to wear specific protective clothing Obligation to use pr...

Page 17: ...rations Maintenance Zones Adjustment These are the areas where mechanical maintainers can perform maintenance or regulation These areas are considered dangerous and not accessible during the normal op...

Page 18: ...ied out in the time and manner provided by the manual using original spare parts OEM ALI GROUP S R L A SOCIO UNICO and entrusting the interventions to qualified personnel The warranty expires if failu...

Page 19: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 2 PRELIMINARY INFORMATION Page 19 PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Page 20: ...EC compliant use and warning instructions Page 20 CHAPTER 3 SAFETIES Chapter 3 SAFETIES...

Page 21: ...have not been tampered with and that they are fully functional If not arrange them Avoid removing security devices use only suitable equipment that complies with safety regulations Avoid tampering wit...

Page 22: ...o the drawing below the table POS TERM DESCRIPTION 1 Fixed protections Fixed protections consist of fixed perimeter barriers which are responsible for preventing access into the machine and its units...

Page 23: ...produced by the machine are not dangerous to the health of the operators ATTENTION Excessive vibration can only be caused by a mechanical failure that must be immediately reported and eliminated not t...

Page 24: ...DPI Thermical danger Contact of people with elements that can cause burns caused by contact with objects or materials with an extreme temperature Dangers generated by materials and substances processe...

Page 25: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 3 SAFETIES Page 25 PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Page 26: ...EC compliant use and warning instructions Page 26 CHAPTER DESCRIPTION Chapter 4 DESCRIPTION...

Page 27: ...xtraordinary maintenance is carried out in a timely manner in case of need security devices are not removed and or bypassed 4 2 Reasonably predictable wrong use Reasonably predictable wrong use is lis...

Page 28: ...ne off Perform interventions on all components of the electrical system always with the general switch off When you start the machine make sure that there is no foreign object inside appropriately use...

Page 29: ...APPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 4 DESCRIPTION Page 29 4 4 Technical data MOTORIZED CAP POWER SUPPLY DATA Voltage 400V 1 PE Frequency 50 Hz Absorption 1 9 A Average consumption Power 0 25 k...

Page 30: ...Layout measures 4 5 1 Cap measures model 30 NEUTRAL MODELLO TIPO A B C D E F G H 430 NEUTRAL 882 170 933 771 441 441 50 212 630L NEUTRAL 1196 170 933 771 598 598 50 212 630S NEUTRAL 882 170 1233 1071...

Page 31: ...5 2 Cap measures model 30 MOTORIZED MODELLO TIPO A B C D E F G H 430 MOTORIZED 882 170 933 771 573 309 367 434 630L MOTORIZED 1196 170 933 771 887 309 367 434 630S MOTORIZED 882 170 1233 1071 573 309...

Page 32: ...91 356 635L NEUTRAL 1460 316 1226 895 971 529 931 91 356 635S NEUTRAL 1083 316 1576 1245 1321 340 743 91 356 935 NEUTRAL 1460 316 1576 1245 1321 529 931 91 356 440 NEUTRAL 1168 316 1326 995 1071 383...

Page 33: ...1226 895 971 1120 339 452 425 635S MOTORIZED 1083 316 1576 1245 1321 744 339 527 425 935 MOTORIZED 1460 316 1576 1245 1321 1120 339 527 425 440 MOTORIZED 1168 316 1326 995 1071 829 339 552 425 640L M...

Page 34: ...ESCRIPTION 4 6 Main components 4 6 1 Neutral cap components The hood consists of the following fundamental parts POS DESCRIZIONE 1 Side panels 2 Hood frontal suction 3 conveyor 4 Fume suction pipes 1...

Page 35: ...ge 35 4 6 2 Motorized cap components The hood consists of the following fundamental parts POS DESCRIZIONE 1 Side panels 2 Hood frontal suction 3 Engine 4 Fume suction pipes 5 Control panel 6 Valve 1 2...

Page 36: ...General description The machine is designed to suck fumes from the oven 4 7 1 Fumes passage in the neutral cap Below is the passage of the fumes inside the cap POS DESCRIZIONE 1 Flue fitting tube 2 F...

Page 37: ...40 CHAPTER 4 DESCRIPTION Page 37 4 7 2 Fumes passage in the motorized cap Below is the passage of the fumes inside the cap POS DESCRIZIONE 1 Flue fitting tube 2 Fitting with oven chimney 3 Chimney 4 O...

Page 38: ...EC compliant use and warning instructions Page 38 CHAPTER 5 TRANSPORT AND INSTALLATION Chapter 5 TRANSPORT AND INSTALLATION...

Page 39: ...hipped in the following ways normal protective packaging for short and medium distances special protective packaging for long distances The shipment must be carried out with covered or sheeted means d...

Page 40: ...tions in the user s country considering the nature of the materials wooden for boxes Plastic film for the protection of the oven and adhesive tapes for fixing them bags of absorbent substance for damp...

Page 41: ...6 935 NEUTRAL 59 146x157 6x31 6 440 NEUTRAL 56 116 8x132 6x31 6 640L NEUTRAL 61 158 8x132 6x31 6 640S NEUTRAL 59 116 8x174 6x31 6 940 NEUTRAL 63 158 8x174 6x31 6 435 MOTORIZED 61 108 3x122 6x31 6 635L...

Page 42: ...of the forklift under the worktop of the machine 2 Ensure that the fork comes out from the back of the load at least 5 cm for a sufficient length to eliminate any risk of overturning the transported p...

Page 43: ...by the customer and must be sized according to the maximum current absorbed Use a flexible cable under an oil resistant sheath that should not be lighter than polychromelene or synthetic elastomer cab...

Page 44: ...y floor that can support its weight ATTENTION Environmental conditions other than those specified can cause serious damages to the machine The positioning of the machine in environments that do not co...

Page 45: ...partitions bead coatings etc IMPORTANT The manufacturer denies any responsibility for fires to people or things arising from non compliance with these provisions For the positioning of the oven 1 plac...

Page 46: ...assembly of the cap Required DPI Lifting mean Forklift Crane Hoist Tools to use To assemble the cap follow these steps STEP ACTION 1 Place the cap on top of the oven paying attention to the correct al...

Page 47: ...Crane Hoist Tools to use To assemble the cap follow these steps STEP ACTION 1 Place the cap on top of the oven paying attention to the correct alignment of the cap and oven and the coupling of the fu...

Page 48: ...e To assemble the cap follow these steps STEP ACTION 1 Remove the flange pos1 with its fume outlet grafting tube 2 Place the cap on top of the oven paying attention to the correct alignment of the cap...

Page 49: ...nding system is up to the buyer ATTENTION The operation must be performed exclusively by specialized and authorized personnel electric maintainer Before proceeding with the electrical connection make...

Page 50: ...EC compliant use and warning instructions Page 50 CHAPTER 6 COMMANDS AND USE Chapter 6 CONTROLS AND USE...

Page 51: ...O UNICO is not responding for damages caused by improper use of the machine IMPORTANT The control panel is not part of the area in contact with the food and therefore the appropriate precautions must...

Page 52: ...below POS BUTTON DESCRIPTION 1 Power button Pressing the button starts the suction hood 2 Speed adjustment By turning the knob the suction speed is increased decreased NOTE Turn the knob to about hal...

Page 53: ...the power grid Check that the electrical power supply phases are correct Check that the oven is not in a Maintenance state 6 3 2 Startup procedure To turn on the machine proceed as described STEP ACTI...

Page 54: ...EC compliant use and warning instructions Page 54 CHAPTER 7 MAINTENANCE Chapter 7 MAINTENANCE...

Page 55: ...operators safety The staff in charge of the equipment s maintenance must be well trained and must have deep knowledge of accident prevention regulations unauthorized staff must remain outside the wor...

Page 56: ...NT UNDER MAINTENANCE The accident prevention regulations contained in this paragraph must always be strictly followed during maintenance of the equipment so as to avoid injuries to the staff and damag...

Page 57: ...ectric power sources the equipment cleanness The following charts list a series of controls and interventions to be performed according to a suggested timing The recurrence of the ordinary maintenance...

Page 58: ...s of the inspection and other useful information The Manufacturer or the authorized Service Center will assess the situation and will agree with the service people upon the kind of intervention to per...

Page 59: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 7 MAINTENANCE Page 59 PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Page 60: ...EC compliant use and warning instructions Page 60 CHAPTER 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT Chapter 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT...

Page 61: ...e the units to the disposal center in order to divide the different materials The equipment is basically made up by the following materials ferritic steel AISI 430 steel DD11 aluminates DX51D AS plast...

Page 62: ...differentiated disposal ATTENTION To disassemble commercial parts or subcontracting material making up the equipment supplied by OEM ALI GROUP S R L A SOCIO UNICO please refer to the relevant user ma...

Page 63: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT Page 63 PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Page 64: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 9 ATTACHMENTS Page 64 Chapter 9 ATTACHMENTS...

Page 65: ...EC compliant use and warning instructions 9 ATTACHMENTS Attachment list 1 ELECTRICAL DIAGRAMS Electrical diagram OM23 00541...

Page 66: ......

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