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4.1 washing and sanitizing 

In order to ensure that the machine is clean, before it is used the first time its parts needs 
to be sanitized and washed. The cleaning process is also necessary as a daily routine after 
soft ice cream production has been done or if the machine has not been used for a long 
time.  
 
WARNING: Before disassembling any parts, always remember to stop and unplug the 
machine. 
 
IMPORTANT:  

• 

Because this is a food-producing machine, always remember to keep good 
hygiene and to wash and sanitize all parts that have been in contact with the 
product after the machine has been used. 

• 

After the cleaning process is done then the parts should be rinsed with bacteria-
free drinking water and thereafter dried. 

• 

The temperature of the 

water

 used during cleaning, should never exceed 

40 ºC

 

since it may cause damage to the plastic parts and seal in the machine. 

 
INFO: To prepare Oceanpower sanitizing solution you need to: 

• 

Fill a 5 L container with water. 

• 

Pour one bag of sanitizer into the water. 

• 

Mix the solution for 2 minutes or until all the sanitizer is dissolved. 

• 

The sanitizing solution is ready to be used. 

 
WARNING: Always remember to be careful while handling the sanitizing powder or 
solution, since it may cause personal injury or irritation if inhaled or if it get in contact 
with sensitive parts of the body (like the eyes). 

4.2 Daily cleaning 

1.  Sanitize and clean the hoppers and the cooling cylinders (chapter 4.3) 
2.  Sanitize and clean the discharge door (chapter 4.4) 
3.  Sanitize and clean the beater assembly (chapter 4.5) 
4.  Clean the machine shell with a cloth drenched in a sanitizer. 
5.  Clean the drip tray and drip pan with water and sanitizer. 

 

 

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Summary of Contents for OPF138

Page 1: ...zhen Oceanpower food technology co ltd Add Block C D 7 8 F Bldg F3 8 Tian an CyberPark Chegongmiao Futian District Shenzhen China Post 518040 Tel 86 755 83300666 100 Lines ext 8908 Direct nr 86 755 83...

Page 2: ...ETY BREAKS 12 2 4 ACCESSORIES INSTALLATION 13 2 4 1 Beater and Discharge door installation 13 2 4 2 Installation of drip tray drip pan and air tube 14 CHAPTER 3 OPERATING INSTRUKTION 15 3 1 THE MACHIN...

Page 3: ...ot start 26 5 1 4 The machine do not stop automatic during AUTO condition 26 5 1 5 The machine will not stop when pushing STOP button 26 5 1 6 The ice cream is too hard or too soft 26 5 1 7 Ice cream...

Page 4: ...r are seriously concerned about the safety of the operator and therefore only personal with adequately knowledge s about our product should be assigned to operate the machine For safe operation of the...

Page 5: ...Chapter 1 General information 5...

Page 6: ...achine is manufactured and developed by Shenzhen Oceanpower Technology Co Ltd It can be used for production and distribution of one or two flavored soft ice cream It applies the technology from severa...

Page 7: ...st customer satisfaction always taste the product before serving so you are always sure that you will provide the customer with a first class product 1 2 2 Machine assembly identification Drip pan Con...

Page 8: ...Emergency switch button the motor will stop immediately after the emergency switch been switched to off position During maintenance and adjustment use the emergency switch in order to prevent the mach...

Page 9: ...Quantity Item Name Quantity 1 Hand screw 4 7 Center draw valve 1 2 Distribution handle 3 8 Center draw valve O ring 33 3 1 1 3 Distribution lever 3 9 O ring 105 5 7 2 4 Pivot pin 1 10 Discharge door...

Page 10: ...S mm Hight 1335 1320 947 Width 780 780 780 Depth 880 880 880 PACKING DIMENSIONS mm Hight 1530 1530 1360 1 3 Operation condition OPF serial soft ice cream machine has been design and manufactured for m...

Page 11: ...Chapter 2 INSTALLATION 11...

Page 12: ...t is of great importance that the power supply to the machine is within the permitted range 198V 242V with a current capacity above 16 A also that the machine can be properly grounded If the voltage s...

Page 13: ...pushed inward Picture8 the beaters placement 3 Put a thin layer of lubricant on the o rings sealing the Discharge door with the machine Picture 9 the Discharge door lubrication 4 To attach the dischar...

Page 14: ...e sometimes it can have sharp edges Picture 12 the drip tray 3 Insert the two air tubes into its hole in respective hopper container 4 Insert the drip pan into the hole on the side panel NOTE Please m...

Page 15: ...Chapter 3 OPERATING INSTRUKTION 15...

Page 16: ...cycle will start automatically and the blue light will indicate that normal operation occurs Manual operation Will start the cooling cycle manually which is suitable during high workloads and the blu...

Page 17: ...slowly while stirring the mix until it is totally dissolved Let the mix rest for 15 minutes the effect will be better if the mix is stirred during the rest Pour the soft ice cream mix into one of the...

Page 18: ...start the cooling process of the ice cream when the resistance in the cooling cylinder is according to the hardness value then the machine will stop automatically Picture 15 Ice cream distribution 4 P...

Page 19: ...Chapter 4 CLEANING AND SANITIZING 19...

Page 20: ...ture of the water used during cleaning should never exceed 40 C since it may cause damage to the plastic parts and seal in the machine INFO To prepare Oceanpower sanitizing solution you need to Fill a...

Page 21: ...enter the cooling cylinder freely NOTE Sometimes to be able to clean the inside of the air tube as well as the pipe connecting the hopper with the cooling cylinder a bristle brush is needed 3 Open eac...

Page 22: ...n 7 Picture 16 discharge door assemble 2 5 Remove the distribution handles 2 and Distribution level 3 and screw them apart 6 Press out the drawn valves 4 5 and remove Draw valve O ring 5 6 7 Clean all...

Page 23: ...emove the ripple seal ring 2 Place the two parts in a container with sanitizer for 10 minutes 3 Rinse the part with cold drinking water 4 Dry the parts with air or with a clean towel NOTE Remember to...

Page 24: ...Chapter 5 TROUBLESHOOTING GUIDE 24...

Page 25: ...est for 5 minutes or extrude some soft ice cream e Always keep ice cream mixture in the hopers when the machine is on WHAT to do if it happens 1 Press the STOP button or use the emergency switch to tu...

Page 26: ...ch is in operating position 5 1 4 The machine do not stop automatic during AUTO condition Cause 1 Because of to little ice cream mixture in the cooling cylinder 2 That the surrounding temperature is t...

Page 27: ...1 Replace the O ring correctly and make sure that the bolts holding the discharge door is well screw tight according to the instructions in chapter 2 4 1 2 Change the O ring to a new one 5 1 8 Big am...

Page 28: ...2 Follow the mixing rate according to the manufacturer 3 Try to always use fresh mix 28...

Page 29: ...Appendix A Electric connection chart 29...

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