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5.1 Problems that may occurs during operation and suggested 
solutions 

5.1.1 Frozen cylinder phenomena. 

INFO: The frozen cylinder occurs when there is ice formation in the cooling cylinder; 
this results in that the resistance on the beater and the motor become too larger for the 
machine to handle and may cause serious damage to the machine. This phenomenon is 
usually noticed by abnormal friction noise from the cooling cylinder and a sudden sharp 
increase of the value on the display for the motors current. 

 
HOW to avoid it

a.  Always follow the mixing rate specified between the soft ice cream 

powder and the amount of water (ex. 1 to 3 for Ocean power soft ice 
cream powder) 

b.  Always remember to remove all the water from the cooling cylinder after 

cleaning. 

c.  Keep balance of the amount of soft ice cream mixture in the two hoppers. 

If one flavor is used very little extrude some ice cream and return it to the 
hopper time after time. 

d.   Turn off the machine if it is not used for more then 30 min and let it “rest” 

for 5 minutes or extrude some soft ice cream. 

e.  Always keep ice cream mixture in the hopers when the machine is on. 
 

WHAT to do if it happens

1.  Press the STOP         button or use the emergency switch to turn off the 

machine and let it “rest” for at least 30 min. This is so the ice formation 
has a chance to melt.      . 

2.  Return the emergency switch to the “on” position and try to extrude some 

ice cream by pulling the distribution level. If abnormal noise can be heard 
or if the display for the motors current shows a high value (>5.00) use the 
emergency switch to immediately turn of the machine and let it rest for an 
additional 30 minutes.    

3.  repeat this procedure until ice cream can be dispersed by pulling the 

distribution level and the machine is operating normally. 

4.  Finally press the Auto        button, to start the production of soft ice cream 

again. 

 
 

5.1.2 Operation conditions that will result in “AUTO”-protection. 

The “AUTO” protection will be activated if any of the operation conditions mentioned 
bellow would occur. The machine will then be in stand-by condition for 10 minutes and 
then return into normal operating condition.  

• 

Because of the “Frozen cylinder” phenomena. 

• 

The voltage is below 198 V, low-voltage protection. 

 

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Summary of Contents for OPF138

Page 1: ...zhen Oceanpower food technology co ltd Add Block C D 7 8 F Bldg F3 8 Tian an CyberPark Chegongmiao Futian District Shenzhen China Post 518040 Tel 86 755 83300666 100 Lines ext 8908 Direct nr 86 755 83...

Page 2: ...ETY BREAKS 12 2 4 ACCESSORIES INSTALLATION 13 2 4 1 Beater and Discharge door installation 13 2 4 2 Installation of drip tray drip pan and air tube 14 CHAPTER 3 OPERATING INSTRUKTION 15 3 1 THE MACHIN...

Page 3: ...ot start 26 5 1 4 The machine do not stop automatic during AUTO condition 26 5 1 5 The machine will not stop when pushing STOP button 26 5 1 6 The ice cream is too hard or too soft 26 5 1 7 Ice cream...

Page 4: ...r are seriously concerned about the safety of the operator and therefore only personal with adequately knowledge s about our product should be assigned to operate the machine For safe operation of the...

Page 5: ...Chapter 1 General information 5...

Page 6: ...achine is manufactured and developed by Shenzhen Oceanpower Technology Co Ltd It can be used for production and distribution of one or two flavored soft ice cream It applies the technology from severa...

Page 7: ...st customer satisfaction always taste the product before serving so you are always sure that you will provide the customer with a first class product 1 2 2 Machine assembly identification Drip pan Con...

Page 8: ...Emergency switch button the motor will stop immediately after the emergency switch been switched to off position During maintenance and adjustment use the emergency switch in order to prevent the mach...

Page 9: ...Quantity Item Name Quantity 1 Hand screw 4 7 Center draw valve 1 2 Distribution handle 3 8 Center draw valve O ring 33 3 1 1 3 Distribution lever 3 9 O ring 105 5 7 2 4 Pivot pin 1 10 Discharge door...

Page 10: ...S mm Hight 1335 1320 947 Width 780 780 780 Depth 880 880 880 PACKING DIMENSIONS mm Hight 1530 1530 1360 1 3 Operation condition OPF serial soft ice cream machine has been design and manufactured for m...

Page 11: ...Chapter 2 INSTALLATION 11...

Page 12: ...t is of great importance that the power supply to the machine is within the permitted range 198V 242V with a current capacity above 16 A also that the machine can be properly grounded If the voltage s...

Page 13: ...pushed inward Picture8 the beaters placement 3 Put a thin layer of lubricant on the o rings sealing the Discharge door with the machine Picture 9 the Discharge door lubrication 4 To attach the dischar...

Page 14: ...e sometimes it can have sharp edges Picture 12 the drip tray 3 Insert the two air tubes into its hole in respective hopper container 4 Insert the drip pan into the hole on the side panel NOTE Please m...

Page 15: ...Chapter 3 OPERATING INSTRUKTION 15...

Page 16: ...cycle will start automatically and the blue light will indicate that normal operation occurs Manual operation Will start the cooling cycle manually which is suitable during high workloads and the blu...

Page 17: ...slowly while stirring the mix until it is totally dissolved Let the mix rest for 15 minutes the effect will be better if the mix is stirred during the rest Pour the soft ice cream mix into one of the...

Page 18: ...start the cooling process of the ice cream when the resistance in the cooling cylinder is according to the hardness value then the machine will stop automatically Picture 15 Ice cream distribution 4 P...

Page 19: ...Chapter 4 CLEANING AND SANITIZING 19...

Page 20: ...ture of the water used during cleaning should never exceed 40 C since it may cause damage to the plastic parts and seal in the machine INFO To prepare Oceanpower sanitizing solution you need to Fill a...

Page 21: ...enter the cooling cylinder freely NOTE Sometimes to be able to clean the inside of the air tube as well as the pipe connecting the hopper with the cooling cylinder a bristle brush is needed 3 Open eac...

Page 22: ...n 7 Picture 16 discharge door assemble 2 5 Remove the distribution handles 2 and Distribution level 3 and screw them apart 6 Press out the drawn valves 4 5 and remove Draw valve O ring 5 6 7 Clean all...

Page 23: ...emove the ripple seal ring 2 Place the two parts in a container with sanitizer for 10 minutes 3 Rinse the part with cold drinking water 4 Dry the parts with air or with a clean towel NOTE Remember to...

Page 24: ...Chapter 5 TROUBLESHOOTING GUIDE 24...

Page 25: ...est for 5 minutes or extrude some soft ice cream e Always keep ice cream mixture in the hopers when the machine is on WHAT to do if it happens 1 Press the STOP button or use the emergency switch to tu...

Page 26: ...ch is in operating position 5 1 4 The machine do not stop automatic during AUTO condition Cause 1 Because of to little ice cream mixture in the cooling cylinder 2 That the surrounding temperature is t...

Page 27: ...1 Replace the O ring correctly and make sure that the bolts holding the discharge door is well screw tight according to the instructions in chapter 2 4 1 2 Change the O ring to a new one 5 1 8 Big am...

Page 28: ...2 Follow the mixing rate according to the manufacturer 3 Try to always use fresh mix 28...

Page 29: ...Appendix A Electric connection chart 29...

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