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REGULATORS

ZX  SECOND  STAGE

©2002 Design, 2005

PG-6

OCEANIC

®

 Product Service Guide

Doc. 12-2808-r01 (2/19/05)

21. Remove the VALVE HOUSING O-RING (28) by squeezing it with

your fingers and working it over the molded portion of the VALVE
HOUSING, not over the Threads.  Inspect the O-RING for signs
of decay or distortion.  Discard it if found.

22. Using a narrow slotted blade screwdriver, remove the ORIFICE

(31) by turning it counter clockwise inside the VALVE HOUSING
(26).  When it has disengaged completely from the Threads,
press it out with the use of a cotton swab (Fig. 9).

A. Use caution to avoid nicking or scratching the delicate Knife
Edge of the ORIFICE as this is done.

B. Remove ORIFICE O-RING (32) and inspect it for signs of
decay or distortion.  Discard it if found..

C. Inspect the ORIFICE carefully with the use of a magnifier to
ensure that it is perfectly free of any scoring or nicks.  If found,
discard and DO NOT attempt to reuse it.

23. Using a 3/32" hex key, remove the EXHAUST COVER SCREWS

(7).

24. Once the EXHAUST COVER (5) is disengaged from the lower

Alignment Tab, remove it from the HOUSING (4).

25. Inspect the overall condition of the HOUSING (4), and the

EXHAUST COVER (5) to ensure they are free of any stress
cracks or other distortions. Ensure that all Threading on the
HOUSING is in good condition.  Discard either if any distortion or
damage is found.

26. Using a soft probe, inspect the condition of the EXHAUST

VALVE (6) to ensure that it is supple and free of any tears or
corrosion, and that it seals completely around the Seating
Surface of the HOUSING (4).

NOTE:  If the EXHAUST VALVE is in good condition, it is not
necessary to remove it.  The HOUSING may be cleaned with
the EXHAUST VALVE attached.

27. If the EXHAUST VALVE (6) requires replacement, remove it by

grasping it at the Flange and pulling it straight out, snipping the
Retainer Stem if necessary.  Discard it.

28. Inspect the VENTURI SWITCH (30) for smooth even operation,

ensuring there is no resistance throughout its range of move-
ment.  Inspect for signs of trapped debris .

NOTE:  If the VENTURI SWITCH is in good condition, it is not
necessary to remove it.  The HOUSING (4) may be cleaned
with the VENTURI SWITCH attached.

29. To remove the VENTURI SWITCH (30), grasp it by the Adjust-

ment Tab and pull it straight out of the HOUSING (4) (Fig. 10).

Fig. 9

Fig. 10

Summary of Contents for ZX

Page 1: ...PG 1 OCEANIC Product Service Guide Doc 12 2808 r01 2 19 05 ZX SERVICE PROCEDURE This ZX Service Procedure conveys a list of components and service procedures that reflect the ZX as it was configured...

Page 2: ...e 50 to 60 in lbs Standard Tools Inch pounds Torque Wrench 5 8 Open End Wrench 11 16 Open End Wrench 3 4 Open End Wrench 3 32 Hex Key Standard Small Blade Screwdriver 1 Deep Wall Socket Cotton Swab Op...

Page 3: ...r inside ADJUSTMENT SPRING 17 1 FRONT COVER 2 not sufficiently tightened into HOUSING 4 2 DEMAND LEVER 27 slack present 3 ORIFICE 31 incorrectly adjusted 1 Gravel or sand trapped inside HOUSING 4 2 DE...

Page 4: ...counter clockwise Use a Front Cover Tool if necessary Separate the FRONT COVER and COVER RING 4 Grasp the DIAPHRAGM 3 by the Raised Edges of the center and lift with a slight upward twist to remove i...

Page 5: ...y tap it in your hand to remove the POPPET 15 Remove the POPPET SEAT 25 from the POPPET 24 with the use of a dental pick Discard and DO NOT attempt to reuse it 16 Remove the POPPET O RINGS 22 23 by sq...

Page 6: ...ignment Tab remove it from the HOUSING 4 25 Inspect the overall condition of the HOUSING 4 and the EXHAUST COVER 5 to ensure they are free of any stress cracks or other distortions Ensure that all Thr...

Page 7: ...ING 4 by gently pulling the Retainer Stem through the HOUS ING until the Retaining Flange is inside the HOUSING and properly seated 2 Replace the EXHAUST COVER 5 onto the Exhaust Tee portion of the H...

Page 8: ...install new POPPET O RINGS 22 23 into the two inner Grooves of the Shaft of the POPPET 24 6 Insert a new POPPET SEAT 25 into the POPPET 24 with the larger flat head end facing out Ensure that it is c...

Page 9: ...The DEMAND LEVER 27 will pop upright 9 While exerting slight inward pressure on the Adjustment Assem bly insert the ADJUSTMENT TUBE RETAINER 9 down into the Groove of the ADJUSTMENT TUBE 20 Fig 17 10...

Page 10: ...the logo right side up Fig 19 Use the Front Cover Tool if necessary DO NOT over tighten 17 Secure the MOUTHPIECE 8 onto the HOUSING 4 with a new TIE WRAP 35 positioning the Locking Tab of the TIE WRA...

Page 11: ...CE 8 has been cleaned and disinfected with warm soapy water 2 Pressurize the Regulator Assembly with a pure air source of 3 000 PSI 20 BAR and listen to determine that no air flow is present 3 If air...

Page 12: ...he following procedure A Turn the ADJUSTMENT KNOB 11 completely out counter clockwise A slight to moderate air flow should be present B Turn the ADJUSTMENT KNOB completely in clockwise and fully depre...

Page 13: ...G 17c 5467 SPRING ADJUSTMENT 18c 5468 SHAFT BALANCE 19b 2 016 O RING ADJUSTMENT TUBE 20c 5455 TUBE ADJUSTMENT Dia No Part Description 1 Dia No Part Description 21a 5473 O RING BALANCE SHAFT 22a 5474 O...

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