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REGULATORS

ZX  SECOND  STAGE

©2002 Design, 2005

PG-7

OCEANIC

®

 Product Service Guide

Doc. 12-2808-r01 (2/19/05)

30. Remove the VENTURI SWITCH O-RING (29) and inspect it for

signs of decay or distortion.  Discard it if found.

31. Closely examine the VENTURI SWITCH (30) for signs of distor-

tion, cracks, corrosion, or other damage.  Discard it if found.

REASSEMBLY PROCEDURE

NOTE:  Prior to Reassembly, it is necessary to inspect all
parts, both new and those that are being reused.  Check to
ensure that O-rings are clean and supple, and that every part
and component has been thoroughly cleaned and dried.

WARNING:  Use only genuine Oceanic parts, subassem-
blies, and components whenever assembling Oceanic prod-
ucts.  DO NOT attempt to substitute an Oceanic part with
another manufacturer’s, regardless of any similarity in shape,
size, or appearance.  Doing so may render the product
unsafe, and could result in serious injury or death of the user.

1.

If removed, install a new EXHAUST VALVE (6) into the HOUS-
ING (4) by gently pulling the Retainer Stem through the HOUS-
ING until the Retaining Flange is inside the HOUSING and
properly seated.

2.

Replace the EXHAUST COVER (5) onto the Exhaust Tee portion
of the HOUSING (4) by engaging the lower Alignment Tab (Fig.
11), then securing it to the HOUSING with the EXHAUST
COVER SCREWS (7).  Turn the SCREWS clockwise to a torque
of 5 to 6 in-lbs
.

3.

To replace the VENTURI SWITCH (30), if removed:

A. Lightly lubricate and install the VENTURI SWITCH O-RING
(29) onto the VENTURI SWITCH, ensuring that it is properly
seated in the Groove.

B.  Insert the VENTURI SWITCH straight into the HOUSING (4),
aligned so that the Adjustment Stop Post will be seated in the
Adjustment Groove located on the HOUSING and small round
End will be guided into the hole on the opposite side of the
Mouthpiece opening (Fig. 12).

C. Turn the VENTURI SWITCH back and forth through its
complete range of motion ensuring smooth movement without
any restriction.

4.

To remove the VALVE HOUSING (26):

A. Lightly lubricate and install the VALVE HOUSING O-RING
(28) into the Groove of the VALVE HOUSING.  Work it over the
molded Tube, DO NOT roll it over the Threads.

Fig. 12

Fig. 11

Summary of Contents for ZX

Page 1: ...PG 1 OCEANIC Product Service Guide Doc 12 2808 r01 2 19 05 ZX SERVICE PROCEDURE This ZX Service Procedure conveys a list of components and service procedures that reflect the ZX as it was configured...

Page 2: ...e 50 to 60 in lbs Standard Tools Inch pounds Torque Wrench 5 8 Open End Wrench 11 16 Open End Wrench 3 4 Open End Wrench 3 32 Hex Key Standard Small Blade Screwdriver 1 Deep Wall Socket Cotton Swab Op...

Page 3: ...r inside ADJUSTMENT SPRING 17 1 FRONT COVER 2 not sufficiently tightened into HOUSING 4 2 DEMAND LEVER 27 slack present 3 ORIFICE 31 incorrectly adjusted 1 Gravel or sand trapped inside HOUSING 4 2 DE...

Page 4: ...counter clockwise Use a Front Cover Tool if necessary Separate the FRONT COVER and COVER RING 4 Grasp the DIAPHRAGM 3 by the Raised Edges of the center and lift with a slight upward twist to remove i...

Page 5: ...y tap it in your hand to remove the POPPET 15 Remove the POPPET SEAT 25 from the POPPET 24 with the use of a dental pick Discard and DO NOT attempt to reuse it 16 Remove the POPPET O RINGS 22 23 by sq...

Page 6: ...ignment Tab remove it from the HOUSING 4 25 Inspect the overall condition of the HOUSING 4 and the EXHAUST COVER 5 to ensure they are free of any stress cracks or other distortions Ensure that all Thr...

Page 7: ...ING 4 by gently pulling the Retainer Stem through the HOUS ING until the Retaining Flange is inside the HOUSING and properly seated 2 Replace the EXHAUST COVER 5 onto the Exhaust Tee portion of the H...

Page 8: ...install new POPPET O RINGS 22 23 into the two inner Grooves of the Shaft of the POPPET 24 6 Insert a new POPPET SEAT 25 into the POPPET 24 with the larger flat head end facing out Ensure that it is c...

Page 9: ...The DEMAND LEVER 27 will pop upright 9 While exerting slight inward pressure on the Adjustment Assem bly insert the ADJUSTMENT TUBE RETAINER 9 down into the Groove of the ADJUSTMENT TUBE 20 Fig 17 10...

Page 10: ...the logo right side up Fig 19 Use the Front Cover Tool if necessary DO NOT over tighten 17 Secure the MOUTHPIECE 8 onto the HOUSING 4 with a new TIE WRAP 35 positioning the Locking Tab of the TIE WRA...

Page 11: ...CE 8 has been cleaned and disinfected with warm soapy water 2 Pressurize the Regulator Assembly with a pure air source of 3 000 PSI 20 BAR and listen to determine that no air flow is present 3 If air...

Page 12: ...he following procedure A Turn the ADJUSTMENT KNOB 11 completely out counter clockwise A slight to moderate air flow should be present B Turn the ADJUSTMENT KNOB completely in clockwise and fully depre...

Page 13: ...G 17c 5467 SPRING ADJUSTMENT 18c 5468 SHAFT BALANCE 19b 2 016 O RING ADJUSTMENT TUBE 20c 5455 TUBE ADJUSTMENT Dia No Part Description 1 Dia No Part Description 21a 5473 O RING BALANCE SHAFT 22a 5474 O...

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