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6.

7.

8.

1. 

2. 

4. 

5. 

3.

Start  the  engine.  Open  the  throttle  valve  slowly  until  fully 
open  and  run  the  engine  for  10  seconds  to  warm  the 
engine.

Set the throttle stick 3 clicks advanced from the bottom and 
measure rpm with a tachometer and write it down.

Close  the  slow  speed  needle  approx.  30  degrees  and 
measure rpm with a tachometer and write it down. (Be sure 
to adjust the slow needle only after stopping the engine.)

Repeat  step  4.  to  locate  the  slow  speed  needle  position 
where  maximum  rpm  is  achieved.  Open  it  approx.  60 
degrees  from  this  position.  This  is  the  basic  slow  needle 
position.

Open  the  throttle  valve  fully  and  measure  rpm  with  a 
tachometer and write it down.

Close  the  high  needle  approx.  30  degrees  and  measure 
rpm  and  write  it  down.  (Be  sure  to  adjust  the  high  needle 
only after stopping the engine.)

Repeat  step  7.  to  locate  the  high  needle  position  where 
maximum  rpm  is  achieved.  Open  it  approx.  30  degrees 
from this position.  This is the basic high needle position.

Set the throttle trim on the transmitter so that the idle rpm is 
approx. 2,000
(approx. 1,600rpm when idle down function is used).

NEEDLE ADJUSTMENTS

The  slow  speed  needle  is  effective  through  the  high 
speed range, while the high speed needle is not effective 
in the low speed range. Both needles are effective in the  
mid speed range, while the slow speed needle is the most 
effective. (Refer to the diagram below.)

Fuel Flow

High Needle
Effective Range

Slow Needle Effective Range

Throttle Opening 

Fully open

More

Less

Carry out the needle settings as follows.

Adjustment on the ground

Set  both  needles  at  two  turns  open  from  the  fully  closed 
position.

9.

25

10.

11.

12.

14.

15.

16.

13.

Warm  the  engine  for  10  seconds  with  the  throttle  fully 
open,  then  idle  the  engine  for  5  seconds,  then  quickly 
open  the  throttle  fully.    Make  sure  the  engine  does  not 
respond  sluggishly  to  increase  rpm  nor  hesitates  before 
picking up speed or even ceases firing.

If  the  engine  responds  sluggishly  to  increase  rpm,  the 
mixture  is  too  rich  due  to  the  slow  speed  needle  being 
open  too  far.  Close  the  slow  speed  needle  approx.  15 
degrees.  Repeat  this  procedure  until  the  engine 
accelerates  smoothly.  (Be  sure  to  adjust  the  slow  speed 
needle only after stopping the engine.) 

If the engine hesitates before picking up speed or ceases 
firing, the mixture is too lean due to the slow speed needle 
being open too far. Open the needle approx. 15 degrees. 
Repeat  this  procedure  until  the  engine  accelerates 
smoothly.  (Be  sure  to  adjust  the  slow  speed  needle  only 
after stopping the engine.)

Adjustment with flight

If  the  rpm  drops  or  the  exhaust  sound  weakens  when 
vertically  climbing  from  level  flight  with  full  throttle,  the 
mixture  is  too  lean.    Land  the  model  and  open  the  high 
speed needle approx. 15 degrees. Repeat this procedure 
until the engine sound is smooth.

If,  on  the  other  hand,  exhaust  sound  is  irregular  when 
vertically climbing from level flight, the mixture is too rich . 
Land the model and close the high speed needle approx. 
15 degrees. Repeat this procedure until the sound in level 
flight is steady.

If  the  power  drops  gradually  or  exhaust  sound  weakens 
(overheating  symptom),  when  performing  torque  roll  and 
hovering,  the  mixture  is  too  lean.  Land  the  model  and 
open the slow speed needle approx. 15 degrees.  Repeat 
this procedure until power remains steady.

If  the  above  symptom  is  not  detected  with  prolonged 
torque  roll  and  hovering  but  sluggish  to  increased  rpm 
when  the  throttle  is  fully  opened  abruptly,  the  mixture  is 
too rich. Land the model and close the slow speed needle 
approx.  15  degrees  until  sluggish  rpm  increase 
disappears.

Note
Generally, a gasoline engine is sensitive to a lean mixture 
compared  with  a  glow    engine,  and  will  stop  without 
warning hesitation and stops with overheating. 
It is recommended that the engine be run with a slightly 
richer mixture.

Summary of Contents for GT55

Page 1: ...ou may readily refer to them whenever necessary It is suggested that any instructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time Two stroke gasoline engine for airplanes 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE ABOUT THE ENGINE ENGINE PARTS NAME SILENCER INSTALLATION FUEL TANK LINES CARBURETOR WLA 2 PARTS NAME CARBURETOR LINK...

Page 2: ...lse to smoke near to it Carry out the mixing of the gasoline and oil outdoors or in a well ventilated place away from any source of fire to prevent the possibility of a fire Refill the fuel tank only after the engine is well cooled down or there is a danger of fire 3 WARNINGS Model engines generates considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler...

Page 3: ... loose objects such as pencils screwdrivers etc in a shirt pocket from where they could fall through the propeller arc Use an electric starter for this engine The wearing of safety glasses is also strongly recommended If you try hand starting be sure to use a chicken stick or heavy glove Never attempt to start the engine with a bare hand Be sure to carry out adjustments of the high speed needle an...

Page 4: ...attery voltage drops It provide high voltage for sure firing through the operating range while utilizing a low current draw STANDARD ACCESSORIES Spark Plug CM 6 入力電圧 消費電流 出力電圧 Input voltage Consumption current Output voltage DC 4 8V 7 6V 600mA 6000rpm 4 8V 20KV 6000rpm 4 8V Exhaust Gasket GT55 Ignition module Assembly IG 01 7 Propeller Retaining Screws ENGINE PARTS NAME Spark Plug Cylinder Head Cr...

Page 5: ...ngine cooling to avoid overheating Pay careful attention to the cooling since a gasoline engine generates more heat than a glow engine Secure at least a 30mm dia area around the air intake of the velocity stack so that the air intake will not be restricted Cut out the cowling big enough if necessary 9 Use a tank designed for gasoline Tanks designed for glow fuel use a rubber cap which is deteriora...

Page 6: ... retaining screw Pay attention not to lose this screw because it is special size At this time be careful not to remove the high speed stop lever Then install the throttle lever with the throttle lever retaining screw Then install the idle speed stop lever with the high speed stop lever retaining screw Connect the throttle linkage so that the engine can be stopped via radio operation Connect the th...

Page 7: ...t tubing to the inside of the fuselage 13 Consumption current is 600mA 6 000rpm User a power source of more than 1000mA h capacity For safety with this ignition module the engine runs intermittently over 5 000rpm when the power source voltage drops below 3 8V With this intermittent running rpm do not increase the rpm above mid speed and land the model immediately The ignition module is set not to ...

Page 8: ...e possibility of flying apart due to strong centrifugal force caused by high rpm Discard any propeller which has become split cracked nicked or otherwise rendered unsafe Never attempt to repair such a propeller destroy it Do not modify a propeller in any way PROPELLER Use a wooden or a carbon fiber propeller Do not use a nylon propeller The choice of propeller depends on the design and weight of t...

Page 9: ...l If there is no recommendation mix with a 30 1 ratio We have checked and approved the following oil mixture ratio KLOTZ ModelLube 50 1 COSMO Cosmo Terra 2 cycle 50 1 RED LINE Two Stroke Racing Oil 40 1 This does not mean we guarantee the quality of these oils Follow the instructions in the running in section concerning the mixture for running in With a gasoline engine passages in the carburetor a...

Page 10: ...g loose gravel or sand The propeller may throw such material in your face and eyes and cause injury WARNING When ground running the engine avoid dusty or sandy locations If dust or grit is drawn into the engine this can have a ruinous effect drastically shortening engine life in a matter of minutes 19 1 2 3 4 5 6 7 8 9 When starting the engine for the first time set both the high speed needle and ...

Page 11: ...on the transmitter 1 2 3 21 1 2 3 4 5 4 5 6 7 8 9 1 2 3 Make sure the ignition switch is off Close the choke valve fully Fully advance the throttle stick on the transmitter Flip a propeller 2 3 times 3 4 times in winter In case of upright and side installation flip 3 4 times Open the choke valve fully Flip the propeller 6 7 times to draw the mixture into the cylinder with the throttle stick fully ...

Page 12: ...at the procedure over priming is suspected Check whether the plug is wet or not If the plug is wet replace it or wait until it is dried Then flip the propeller swiftly 15 20 times with the plug removed to eject the fuel in the cylinder Then install the plug and repeat the starting procedure 23 1 2 4 5 6 7 8 3 Set the throttle stick at bottom or 1 8 2 3 clicks advanced from the bottom Make sure the...

Page 13: ...gine does not respond sluggishly to increase rpm nor hesitates before picking up speed or even ceases firing If the engine responds sluggishly to increase rpm the mixture is too rich due to the slow speed needle being open too far Close the slow speed needle approx 15 degrees Repeat this procedure until the engine accelerates smoothly Be sure to adjust the slow speed needle only after stopping the...

Page 14: ...erheating symptoms were not observed during the former flight In this case leave it until the engine is fully cooled down in hot weather it may take more than one hour or run the engine for 4 to 5 minutes at idling 1 2 3 4 27 Fill the carburetor with fuel at the conclusion of a day s flying Pay careful attention to fire and ignition source when carrying and storing the model If the engine is store...

Page 15: ...3 4 5 6 7 8 9 10 11 12 12 1 13 14 15 15 1 15 2 16 17 18 18 1 19 20 21 22 29704000 29714100 29703100 29703400 29703200 29706000 29717000 29705000 29781300 29781000 29781110 29781500 29701200 29701210 29709000 29702100 29708000 29708100 29708200 29730000 29701000 29701300 29701310 29731000 29702000 29714200 29707000 74002000 74002200 71669000 29714300 Description Code No No Cylinder Head Head Gasket...

Page 16: ... Plug Friction Screw Idle Speed Needle High Speed Spring Needle H ADJ Needle Idle Spring Needle ADJ Choke Arm Assy N4 40x5 Retaining Screw Shaft Choke Valve Choke 4 40x4 Retaining Screw Lever Outer Shaft Throttle Ring Retaining Valve Throttle Spring Throttle Return Link Throttle Throttle Arm Assy N4 40x5 Retaining Screw 20 21 22 23 24 24 1 24 2 24 3 24 4 24 5 24 6 25 26 27 28 29781020 29781030 297...

Page 17: ...r M5 Stand Off Engine Mount 1 1 4 31 8mm 4pcs Hex Socket Head Bolt M5x15 10pcs sets Hex Socket Head Bolt M5x25 10pcs sets Lock Washer M5 10sets Propeller Washer M5 Stand Off Engine Mount 1 1 2 38 1mm 4pcs Hex Socket Head Bolt M5x15 10pcs sets Hex Socket Head Bolt M5x25 10pcs sets Lock Washer M5 10sets Propeller Washer M5 Stand Off Engine Mount 1 3 4 44 5mm 4pcs Hex Socket Head Bolt M5x15 10pcs set...

Page 18: ...utput Weight Engine Ignition Module 54 93 cc 3 352 cu in 41 2 mm 1 62 in 41 2 mm 1 62 in 1 500 8 000 r p m 5 5 ps 5 58 hp 7 000r p m 1580 g 55 7 oz 140 g 4 94 oz 60092290 061106 C Copyright 2009 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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