Lenze MCA10I40 Series Mounting And Switch-On Instructions Download

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Servo motors

MCA asynchronous servo motor

Mounting and switch-on instructions EN

Summary of Contents for MCA10I40 Series

Page 1: ...Servo motors MCA asynchronous servo motor Mounting and switch on instructions EN ...

Page 2: ...ons 18 Mounting 19 Electrical installation 20 Important notes 20 Preparation 20 Motor connection 21 Connection via terminal box 21 Connection via ICN connector 24 Commissioning 30 Important notes 30 Before initial switch on 30 Functional test 30 Maintenance 31 Repair 32 Diagnostics and fault elimination 33 Malfunctions 33 Technical data 34 Standards and operating conditions 34 Conformity and appro...

Page 3: ...Environmental notes and recycling 43 Contents 4 ...

Page 4: ...her with the complete documentation of the product For safety rated attachments observe the enclosed operating instructions of the manufacturer The document includes safety instructions which must be observed All persons working on and with the drives must have the documentation at hand during work and observe the information and notes relevant for it The documentation must always be complete and ...

Page 5: ...her documentation with additional information Example EDKxxx see documentation EDKxxx Layout of the safety instructions DANGER Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death WARNING Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and...

Page 6: ... personal injury and damage to property Observe all specifications of the corresponding documentation supplied This is the precondition for safe and trouble free operation and for obtaining the product features specified Please observe the specific safety information in the other sections Safety instructions 7 ...

Page 7: ...ucts comply with the applicable national accident prevention regulations The electrical installation work must be carried out according to the appropriate regulations e g cable cross sections fusing PE conductor connection Additional information can be obtained from this documentation This documentation contains notes about installation according to EMC regulations Also observe these notes for CE ...

Page 8: ...tted in compliance with the EMC Directive 2014 30 EU The product is not a household appliance Instead it is a component that is intended exclusively for further use in the context of commercial or professional use as defined by EN 61000 3 2 The product can be used according to the technical data if the drive systems have to comply with categories in accordance with EN 61800 3 Do not use the built ...

Page 9: ...ns The product does not provide any safety related functions A higher level safety system must be implemented Provide additional monitoring and protective equipment complying with the safety regulations applicable in each case The power terminals may carry voltage in the switched off state or when the motor is stopped Before working check whether all power terminals are deenergized Voltages may oc...

Page 10: ...nds of operation with I Irated especially if there is a danger of blocking The integrated overload protection does not prevent overloading under all conditions The fuses are no motor protection Use a current dependent motor protection switch Use the built in thermal detectors Excessively high torques cause a fracture of the motor shaft Do not exceed the maximum torques according to the technical d...

Page 11: ...power HP 5 10 Continuous standstill torque 5 11 Power factor cos ϕ 8 Brake data Type supply voltage electrical power consumption braking torque 9 Feedback 10 Production data 10 2 Material number 10 3 Serial number 11 Bar code 12 Motor number 14 Additional motor specifications 14 1 Temperature class 14 2 Degree of protection 14 3 Motor protection 15 Applicable conformities approvals and certificate...

Page 12: ...ue encoder single turn EnDat AS2048 5V E ECN SinCos absolute value encoder multi turn EnDat AM32 5V E EQI SinCos absolute value encoder multi turn EnDat AM2048 5V E EQN Resolver RS0 Safety resolver RV03 RV0 SinCos safety incremental encoder single turn IG1024 5V V3 S1S SinCos incremental encoder single turn IG2048 5V S S20 SinCos absolute value encoder multi turn Hiperface AM1024 8V H SRM SinCos a...

Page 13: ...e phase AC motors 1 Number of pole pairs for resolvers 2 3 4 Number of bits steps or increments per revolution 20 32 128 512 1024 2048 Supply voltage 5 V 8 V 15 V 24 V Interface or signal level Standard TTL T HTL for incremental encoders H Hiperface for absolute value encoders H EnDat E SinCos 1 Vss S Digital D For safety function TTL U HTL for incremental encoders K Hiperface for absolute value e...

Page 14: ...ments and connections on the product Their position size and appearance may vary Motor connection Feedback Temperature monitoring Output flange Output shaft Brake Motor connection Power Brake Cooling Feedback Temperature monitoring Product information Equipment 15 ...

Page 15: ...bolts or support plates Do not damage any components during transport Avoid electrostatic discharges on electronic components and contacts Avoid impacts Check the carrying capacity of the hoists and load handling devices The weights can be found in the shipping documents Secure the load against tipping and falling down Standing beneath suspended loads is prohibited Transport 16 ...

Page 16: ...ssible in the manufacturer s packaging In dry low vibration environment without aggressive atmosphere Protect against dust and impacts Observe the climatic conditions according to the technical data 4Environmental conditions 35 Storage 17 ...

Page 17: ...to avoid tensions Mount belt pulleys sprockets or gear wheels as close as possible to the shaft shoulder in order to keep the bending load of the shaft and the bearing forces at a minimum level Tighten all screw connections with the specified torques and secure them with standard screw locking adhesive Check paint for damage and repair professionally Thread M3 M4 M5 M6 M8 M10 M12 M16 M20 M24 M27 M...

Page 18: ...lled manner according to manufacturer information Be sure to carry out mounting in a manner free from distortion Compensate minor inaccuracies by suitable flexible couplings Fastening Use screws with a minimum property class of 8 8 Observe prescribed tightening torques Secure against unintended loosening For alternating loads we recommend applying anaerobic curing adhesive between flange and mount...

Page 19: ...e system or machine is responsible for adherence to the limits required in connection with EMC legislation Operation on an external inverter A max pulse voltage amplitude of Upk 1560 V at the motor terminals must not be exceeded Here the minimum pulse rise time must be tR 0 1 µs If it cannot be ruled out that the permissible voltage peaks will be exceeded or that the minimum pulse rise time will n...

Page 20: ...ll unused cable entries and the terminal box itself must be sealed so that they are dust tight and waterproof The smallest air gaps between uncoated live parts and against earth must not fall below the following values Minimum requirements for basic insulation according to IEC EN 60664 1 CE Higher requirements for UL design Motor diameter 3 87 mm 6 4 mm 178 mm 9 5 mm 178 mm Position of the connect...

Page 21: ...nd MCA26 variants If required the terminal box can be rotated by 180 after loosening the screws in the terminal box Motor MCA20 MCA22 MCA26 Screwed connections 2x M20 x 1 5 2x M25 x 1 5 2x M32 x 1 5 1x M40 x 1 5 1x M50 x 1 5 1x M20 x 1 5 1x M16 x 1 5 1x M50 x 1 5 1x M63 x 1 5 1x M20 x 1 5 1x M16 x 1 5 Cable cross section mm2 2 5 16 10 35 Terminal design Spring loaded terminal Screw terminal Thread...

Page 22: ...0 Incremental encoder shield Terminal box SinCos absolute value encoder with EnDat Contact Name Meaning B1 UB Supply B2 GND Mass B3 A Track A COS B4 A Track A inverse COS B5 B Track B SIN B6 B Track B inverse SIN B7 Daten EnDat interface data B8 Daten Data inverse EnDat interface B20 Takt EnDat interface cycle B21 Takt Inverse EnDat interface cycle B22 Up Sensor Up Sensor B23 0 V Sensor 0 V sensor...

Page 23: ...ection Brake connection PE connection 1 Only with MCA20 Power connection Brake connection PE connection 2 Feedback connection Connection of temperature monitoring 2 Feedback connection Connection of temperature monitoring 3 Blower connection 3 Blower connection Electrical installation Motor connection Connection via ICN connector 24 ...

Page 24: ...r assignment 6 pole 6 1 2 4 5 ICN M23 6 pole Contact Name Meaning PE PE PE conductor 1 BD1 Holding brake DC AC 2 BD2 Holding brake DC AC 4 U Power phase U 5 V Power phase V 6 W Power phase W Electrical installation Motor connection Connection via ICN connector 25 ...

Page 25: ...1 2 W U V ICN M40 8 pole Contact Name Meaning BD1 Holding brake BD2 Holding brake PE PE PE conductor U U Power phase U V V Power phase V W W Power phase W 1 Not assigned 2 Not assigned Electrical installation Motor connection Connection via ICN connector 26 ...

Page 26: ...ned 10 Schirm Encoder housing shield 11 Temperature monitoring PT1000 12 Temperature monitoring PT1000 ICN M23 connector assignment Incremental and SinCos absolute value encoder Hiperface 1 2 3 4 5 6 7 8 9 10 11 12 P Code 20 ICN M23 for incremental and SinCos absolute value encoder Hiperface Contact Name Meaning 1 B Track B SIN 2 A Track A inverse COS 3 A Track A COS 4 UB Supply 5 GND Mass 6 Z Zer...

Page 27: ... sensor 7 UB Supply 8 Takt EnDat interface cycle 9 Takt Inverse EnDat interface cycle 10 GND Mass 11 Schirm Encoder housing shield 12 B Track B 13 B Track B inverse SIN 14 Daten EnDat interface data 15 A Track A 16 A Track A inverse COS 17 Daten Data inverse EnDat interface Blower Pin assignment ICN M17 1 4 2 5 6 3 ICN M17 for blowers 1 ph Contact Name Meaning PE PE PE conductor 1 U1 Fan 2 U2 Fan ...

Page 28: ... class due to incorrect mounting Malfunctions may occur ICN connector with screwed connection Do not remove O ring ICN connector with bayonet lock remove O ring and dispose of it 1 1 When connecting the connector to the motor connector make sure that the aids to orientation pos 1 are facing each other 2 Tighten the box nut of the connector Electrical installation Motor connection Connection via IC...

Page 29: ...ence of the motor connection correct Is the contact of good electrical conductivity if a PE connection on the motor housing is used After a long period of downtime or after overhauling the motor check the insulation resistance prior to initial switch on as condensation may have formed If the values measured are 1 kΩ per volt of the rated voltage the insulation resistance is inadequate and no volta...

Page 30: ...he motors against the ingress of foreign bodies Clean surfaces regularly If equipped with blower clean the air inlets regularly Brake The brakes are not accessible from the outside Maintenance work of the brake must only be carried out by Lenze Service personnel Feedback DANGER Any work on the safety encoder which has not been executed professionally will cause a loss of the safety functions Possi...

Page 31: ...e operation of the drive system First check the possible causes of malfunction according to the 4Diagnostics and fault elimination 33 If the fault cannot be remedied using one of the measures listed please contact the Lenze service department The contact data can be found on the rear of this documentation Repair 32 ...

Page 32: ...ting flange during project planning Motor suddenly stops and does not restart Overload monitoring of the inverter is activated Check inverter settings Reduce load caused by longer acceleration times Incorrect direction of rotation of the motor correct display on the inverter Motor cable with reverse polarity Check and correct polarity Polarity of encoder cable reversed Motor rotates normally but d...

Page 33: ... Ukraine Protection of persons and device protection Degree of protection EN EN 60529 EN 60034 5 IP54 Information applies to the mounted and ready for use state IP65 Temperature class Insulation system EN 60034 1 F 155 C Insulation system Permissible voltage Limit curve A of the pulse voltage IEC TS 60034 25 2007 IEC TS 60034 25 2007 IVIC C IEC 60034 18 41 at 500 V EMC data Noise emission Fulfils ...

Page 34: ... self ventilated Site altitude 0 1000 m amsl without current derating 1000 4000 m amsl Reduce rated output current by 5 1000 m Air humidity Without condensation Average relative humidity 85 Vibration resistance Operation EN IEC 60721 3 3 1995 A2 1997 3M6 Vibration severity A EN 60034 14 B Vibration velocity Free suspension 0 7 mm s 1 6 mm s Smooth running axial runout concentricity Normal class EN...

Page 35: ...ent Imax A 9 60 17 6 23 2 13 2 22 0 40 8 Rated voltage Vrated V 390 390 390 390 390 350 Rated frequency frated Hz 140 140 140 70 80 140 Moment of inertia J kgcm 2 40 8 30 19 2 19 2 36 0 36 0 Efficiency η 0 700 0 750 0 780 0 840 0 860 0 830 Stator terminal resistance RUV 20 C Ω 9 4 3 4 1 5 6 3 04 0 76 Stator terminal resistance RUV 150 C Ω 14 166 5 124 2 261 9 042 4 581 1 145 Mutual inductance LH m...

Page 36: ...54 0 Rated voltage Vrated V 330 390 320 390 Rated frequency frated Hz 140 80 140 85 Moment of inertia J kgcm 72 0 72 0 180 180 Efficiency η 0 830 0 900 0 840 0 850 Stator terminal resistance RUV 20 C Ω 0 35 1 38 0 18 0 72 Stator terminal resistance RUV 150 C Ω 0 527 2 08 0 271 1 085 Mutual inductance LH mH 27 98 110 6 19 5 78 1 Stator leakage inductance L1σ mH 0 822 3 245 0 563 2 263 Rotor leakage...

Page 37: ...A 24 0 36 4 19 2 63 2 34 0 115 Rated voltage Vrated V 390 390 390 390 390 390 Rated frequency frated Hz 120 120 60 120 60 120 Moment of inertia J kgcm 8 30 19 2 19 2 36 0 36 0 72 0 Efficiency η 0 720 0 790 0 800 0 810 0 830 0 850 Stator terminal resistance RUV 20 C Ω 3 4 1 5 6 0 76 3 04 0 35 Stator terminal resistance RUV 150 C Ω 5 124 2 261 9 042 1 145 4 581 0 527 Mutual inductance LH mH 76 7 56 ...

Page 38: ...88 Rated voltage Vrated V 390 350 350 390 390 360 Rated frequency frated Hz 60 100 50 120 60 100 Moment of inertia J kgcm 72 0 171 171 180 180 487 Efficiency η 0 820 0 870 0 820 0 880 0 850 0 870 Stator terminal resistance RUV 20 C Ω 1 38 0 183 0 731 0 18 0 72 0 089 Stator terminal resistance RUV 150 C Ω 2 08 0 276 1 102 0 271 1 085 0 134 Mutual inductance LH mH 80 92 14 28 60 16 16 8 68 9 22 93 S...

Page 39: ... voltage Vrated V 360 350 345 360 360 360 Rated frequency frated Hz 58 50 28 100 58 50 Moment of inertia J kgcm 487 487 487 487 487 487 Efficiency η 0 880 0 870 0 800 0 890 0 880 0 860 Stator terminal resistance RUV 20 C Ω 0 268 0 357 1 072 0 089 0 268 0 357 Stator terminal resistance RUV 150 C Ω 0 404 0 538 1 616 0 134 0 404 0 538 Mutual inductance LH mH 23 35 94 23 94 89 22 9 23 46 90 94 Stator ...

Page 40: ...d voltage Vrated V 355 340 350 350 350 340 Rated frequency frated Hz 28 76 41 35 19 76 Moment of inertia J kgcm 487 1340 1340 1340 1340 1340 Efficiency η 0 800 0 920 0 870 0 880 0 830 0 920 Stator terminal resistance RUV 20 C Ω 1 072 0 05 0 15 0 196 0 589 0 05 Stator terminal resistance RUV 150 C Ω 1 616 0 075 0 226 0 295 0 888 0 075 Mutual inductance LH mH 91 93 19 84 18 1 69 24 66 8 20 2 Stator ...

Page 41: ...8 170 Rated voltage Vrated V 350 350 350 Rated frequency frated Hz 41 36 20 Moment of inertia J kgcm 1340 1340 1340 Efficiency η 0 870 0 870 0 810 Stator terminal resistance RUV 20 C Ω 0 15 0 196 0 589 Stator terminal resistance RUV 150 C Ω 0 226 0 295 0 888 Mutual inductance LH mH 18 64 71 4 72 1 Stator leakage inductance L1σ mH 0 78 3 165 3 112 Rotor leakage inductance L2σ mH 1 3 5 135 5 08 Stat...

Page 42: ...ded exposure of substances to humans animals and the environment is excluded Lenze products are industrial electrical and electronic products and are disposed of professionally Both the mechanical and electrical components such as electric motors gearboxes or inverters contain valuable raw materials that can be recycled and reused Proper recycling and thus maintaining the highest possible level of...

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Page 44: ...Lenze SE Postfach 101352 31763 Hameln Hans Lenze Straße 1 31855 Aerzen GERMANY Hannover HRB 204803 Phone 49 5154 82 0 Fax 49 5154 82 2800 sales de lenze com www Lenze com 05 2021 3 0 www Lenze com ...

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