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34

ENGINE EXPLODED 

VIEW & 

PA

RTS LIST

Type of screw 

C...Cap Screw  N...Round Head Screw

CAP SCREW SETS

(10pcs

./sets

)

Code No

.

Si

ze

Rocker Support Retaining Screw (1pc.) 

Pcs

. used in an engine

Cylinder Head Retaining Screw (5pcs.) 

Cover Plate Retaining Screw (4pcs.) 

Cam Cover Retaining Screw (2pcs.)  

 

Rocker Cover Retaining Screw (2pcs.)   Intake Manifold Retaining Screw (2pcs.) 

 

79871020

79871030

79871110

79871120

79871200

M2.6x7

M2.6x10

M3x8

M3x10

M3x20

C.M2.6x10

N.+M3x22

C.M3x8

C.M2.6x7

9

10

11

12

13

14

15

16

18

19

20

22

23

24

27

28

29

25

26

31

30

35-

1

32

33

12-

1

8

C.M3x10

C.M3x20

C.M2.6x10

2 3

5

4

6

1

7

17

34

21

25

35

36

37-

2

37-

4

37-

1

37-

3

37-

6

37-

5

M12

21-

1

37

35

The specifications are subject to alteration for improvement without notice.

Rocker Cover

Rocker Arm Retainer (2pcs.

)

Rocker Support (1pc.)

Rocker Arm (1pc.

)

Tappet Adjusting Screw (1pair)

Split Cotter (2pcs.

)

Valve Spring Retainer (1pc.

)

Valve Spring (1pc.

)

Valve Spring (1pc.

)

Intake Valve (1pc.

)

Exhaust Valve (1pc.)

Cylinder Head (W/Gasket

)

    Cylinder Head Gasket (1pc.

)

Intake Manifold (1pc.)

Carburetor Complete (Type 60Y)

 

Piston Ring

Piston

Piston Pi

n

Piston Pin Retainer(2pcs.

)

Connecting Rod

Cylinder Liner

Cover Plat

e

    Cover Gasket

Crankshaf

t

Crankshaft Ball Bearing (Rear

)

Crankcas

e

Camshaft Ball Bearing (1pc.

)

Camshaf

t

"O" Ring

Cam Cover

Push Rod (2pcs.

)

Push Rod Cover (1pc.

)

Push Rod Cover "O" Ring (2pcs.

)

Cam Follower (2pcs.

)

Crankshaft Ball Bearing (Front

)

Thrust Washer

Drive Hub (W/woodruff key)

    Woodruff Key

Lock Nut Set

F-5040 Silencer Assembl

y

    Silencer Body

        Assembly Screw

        Silencer Gasket (1pc.

)

        Pressure Nipple (No.7)

    Exhaust Header Pipe Assembl

y

        Exhaust Header Pipe Nut M12 (1pc.)

Needle Valve Extension Cable Set

 

Glow Plug Type 

F

No.

Code No.

Description

1

2

3

4

5

6

7

8

9

10

11

12

12-1

13

14

15

16

17

18

19

20

21

21-1

22

23

24

25

26

27

28

29

30

31

32

33

34

35

35-1

36

37

37-1

37-2

37-3

37-4

37-5

37-6

44904200

45761600

44961400

45561110

45061202

45560410

45560310

45560210

45560220

45560130

45560140

44904100

44901460

44969400

44981000

44903400

44903200

44906000

27917000

44805000

44903100

44907000

29061410

44902000

45630000

44901000

45231100

44962000

44514110

44901100

44966000

44966100

45566310

44564000

26731010

46120000

44908000

29008219

45910100

44925000

44925100

44925300

44925310

22681957

44926000

45526400

72200080

71615009

Summary of Contents for Alpha Series

Page 1: ...suggested that any instructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time 1 2 6 7 8 9 10 13 20 21 27 28 34 35 36 37 38 17 18 SAFETY INSTRUCTI...

Page 2: ...onous Do not allow it to come into contact with the eyes or mouth Always store it in a clearly marked container and out of the reach of children Never operate your engine in an en closed space Model e...

Page 3: ...check the tightness of the propeller nut and retighten it if necessary before restarting the engine Also check the tightness of all the screws and nuts before restarting the engine If you install a s...

Page 4: ...20 feet or 6 meters when preparing your model for flight If you have to carry the model to the take off point with the engine running be especially cautious Keep the propeller pointed away from you a...

Page 5: ...minimizes noise with its soft low amplitude sound Threaded header pipe allows adjustments in the distance between silencer and exhaust and exhaust angle New lubricating system eliminates the need for...

Page 6: ...ddition of a spinner assembly for centering the starter sleeve is desirable Use a heavy duty well balanced spinner either of metal or plastic Spinner FUEL The FS 110 should be operated on a methanol b...

Page 7: ...ank O S Super Filters large and small are available as optional extras O S Super Filter Fuel Can Filter S To prevent the pickup from adhering to the tank wall under suction and restricting fuel flow s...

Page 8: ...their top surfaces are in the same plane 15 How to fasten the mounting screws Hardwood mounting beams Radial motor mount cast aluminum Tighten second nut firmlydown onto first nut Tighten this nut fir...

Page 9: ...with the engine If a longer extension is reguired cut a commercially available rod to the required length bend one end to an L shape insert it into needle s center hole and secure it by tightening the...

Page 10: ...TANK LINES Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically Plug comme...

Page 11: ...n it is necessary to replace Carefully install plug finger tight before final tightening with the correct size plug wrench GLOWPLUG The role of the glowplug Glowplug life Particularly in the case of v...

Page 12: ...succeeding sections under Starting Running in and Idle Adjustment The Needle Valve When set to produce maximum power at full throttle this establishes the basic fuel air mixture strength The correct m...

Page 13: ...remaining in the filament may burn you 25 Check that the current to the glowplug is switched off 3 To close the needle valve turn it clockwise while to open the needle valve turn it counter clockwise...

Page 14: ...nd for flying your model 1 2 Open the needle valve 3 4 turns from the fully closed position and start the engine 3 Open the throttle slowly to the mid speed position and disconnect the current to the...

Page 15: ...o be readjusted to a richer setting 7 29 IDLE MIXTURE ADJUSTMENT Start the engine open the throttle fully and set the needle valve slightly rich 30 45 from the highest r p m setting Close the throttle...

Page 16: ...seldom require adjustment However if after a considerable amount of running time a loss of power is detected or if he engine has been disassembled for repair these clearances should be checked and res...

Page 17: ...uel in the engine at the conclusion of a day s flying Accepted practice is to cut off the fuel supply while the engine is still running at full throttle then expel as much fuel residue as possible by...

Page 18: ...omplete Type 60Y Piston Ring Piston Piston Pin Piston Pin Retainer 2pcs Connecting Rod Cylinder Liner Cover Plate Cover Gasket Crankshaft Crankshaft Ball Bearing Rear Crankcase Camshaft Ball Bearing 1...

Page 19: ...No 1 Carburetor Rubber Gasket 1pc Rotor Guide Screw Mixture Control Valve Assembly O Ring L 2pcs O Ring S 2pcs Carburetor Rotor Throttle Lever Assembly Throttle Lever Retaining Screw Air Funnel Set S...

Page 20: ...VALVE ADJUSTING TOOL KIT NON BUBBLE WEIGHT NON BUBBLE WEIGHT S 72200060 72109700 M12 IN COWL HEADER PIPE INVERTED 90D IN COWL EXHAUST HEADER PIPE M12 IN COWL HEADER PIPE SIDE 60D 72109710 39 Displace...

Page 21: ...ight 2008 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60092130 110903 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan TEL 06 6702 0225 FAX 06 6704 2722 URL http www os...

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