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G3 Series EtherNet/IP

TM

Technical Manual

Page 2-7

TDG3EPTM1-9EN

05/18

Subject to change without notice

www.asco.com/g3

2. G3 Introduction

The G3 Series is an electronic product platform that features an integrated graphic display for simple commissioning and

displaying of diagnostic information. In addition, it has an innovative distribution capability which allows the same I/O

components that make up a centralized manifold configuration to be used as the distribution components as well, decreasing

the need for duplicate components on centralized and distributed applications. The G3 platform interfaces to a variety of valve

series and fieldbus interface protocols and is capable of addressing a total of 1200 I/O points (150 bytes). With proper

assembly and termination, the G3 modules will have an IP65 / IP67 rating.

The manifold can be viewed as having two sections to it, the

Valve Side

and the

Discrete I/O Side

. The

Valve Side

supports a

maximum of 32 solenoid coils and the

Discrete I/O Side

supports a maximum of 16 modules capable of addressing up to 1200

outputs, 1200 inputs or various combinations.

Various discrete modules with integrated graphic display are available. They include digital I/O, analog I/O, and specialty

modules which cover various application needs. Pin-outs for all connectors are labeled on the side of the respective modules

and are also detailed in the module section of this document.

This manual details specific information for configuring and commissioning the ASCO Numatics G3 Series product line. For

more information relating to pneumatic valves and valve manifold assemblies, please refer to the Numatics “

In Control

“catalog

at

www.asco.com

.

Discrete I/O Side

Accepts up to 16 modules in

centralized or distributed

configuration

Communication Module (Node

)

Available with various

Industrial protocols

Sub-Bus OUT

Used to distribute

additional I/O and

manifolds

Valve Side

Drives up to 32 coils

Clips

Allows easy field changes of

electronic modules.

Graphic Display

Allows Easy

Configuration &

Diagnostic reporting

ARM

(

Auto Recovery Module)

Automatically stores & reprograms

configuration information

Summary of Contents for G3 Series EtherNet/IP

Page 1: ...G3 Series EtherNet IPTM Technical Manual ...

Page 2: ...ty or liability including but not limited to any and all responsibility or liability based on contract warranty tort product liability for any injury or death to persons loss or damage to property caused by the product that are operated or used in application not intended or excluded by instructions precautions or warnings contained in ASCO Numatics Technical User Instruction Safety manuals or bul...

Page 3: ...Sources shall be Listed and rated suitable for parallel interconnection CLASS 2 WIRING All field wiring shall be suitable for Class 1 Electric Light and Power or Class 2 3 wirings are routed separately and secured to maintain separation between 1 Class 2 wiring and all other class wiring and 2 Limited energy circuit conductors from unlimited energy circuit conductors Class 2 Device Wiring Only Do ...

Page 4: ...isplay 5 28 5 1 Main Menu Structure 5 29 5 2 IP Address 5 30 5 3 Subnet Mask 5 31 5 4 Gateway IP 5 32 5 5 DHCP BOOTP 5 33 5 6 Web Server 5 34 5 7 MAC Address 5 35 5 8 Advanced Settings I O Diag Menu 5 36 5 9 Advanced Settings Node Diagnostics Diagnostic Word 5 37 5 10 Advanced Settings Comm Fault 5 38 5 11 Advanced Settings Brightness 5 39 5 12 Advanced Settings Flip Display 5 40 5 13 Advanced Set...

Page 5: ... IPTM Node Windows 10 12 115 12 4 EtherNet IPTM Web Server functionality 12 120 12 5 IP Address Configuration 12 129 12 6 Configuration with RSLogix 5000 12 130 12 7 User Configurable Device Parameters 12 132 12 8 Communication Fault Idle Mode Parameter 12 133 13 EtherNet IPTM Mapping 13 134 13 1 I O Sizes 13 134 13 2 Manifold and I O Data Sizing Worksheet 13 135 13 3 Bit Mapping Rules 13 136 13 4...

Page 6: ...nterface speeds of 10 Mbps and 100 Mbps Maximum network cabling distance is limited to 100m segments at 20º C More information about EtherNet IPTM and ODVA can be obtained from the ODVA web site www odva org 1 2 G3 EtherNet IPTM Features 1 3 G3 EtherNet IPTM Performance Data Features Description EtherNet IPTM Spec Supported Designed to EtherNet IPTM Specification Bus Topology Star and Multi Star B...

Page 7: ...id coils and the Discrete I O Side supports a maximum of 16 modules capable of addressing up to 1200 outputs 1200 inputs or various combinations Various discrete modules with integrated graphic display are available They include digital I O analog I O and specialty modules which cover various application needs Pin outs for all connectors are labeled on the side of the respective modules and are al...

Page 8: ...o change without notice www asco com g3 2 1 G3 Electronics Modularity Discrete I O The G3 Series product line is a completely modular and scalable system As shown below all of the G3 electronic modules plug together via mechanical clips allowing for easy assembly and field changes ...

Page 9: ...Valve Manifold The pneumatic valve manifold with internal circuit board technology is also modular The valve solenoid coil connections are automatically made using Z Board technology plug together PC boards which allow internal connection from solenoid coils to output drivers without the use of wires This allows easy assembly and field changes ...

Page 10: ...connects all valve solenoids to the valve coil output driver board located in the valve adapter There is a maximum of 32 coil outputs available on the complete manifold assemblies The 32 available outputs are accessed on the 501 series valves utilizing 4 station manifolds and on the 502 and 503 series utilizing 2 station manifolds NOTE 14 Solenoid Pin No 1 Common Pin No 4 12 Solenoid Pin No 2 Not ...

Page 11: ...asco com g3 2 4 500 series Z Board Connectors The 501 502 and 503 valve series utilize 2 different Z Board designs to achieve the single and double solenoid output functions This yields the possible 32 single 16 double or various combinations of valve coil output capabilities 501 Series 502 Series 503 Series ...

Page 12: ... Valve Manifold The pneumatic valve manifold with internal circuit board technology is also modular The valve solenoid coil connections are automatically made using Z Board technology plug together PC boards which allow internal connection from solenoid coils to output drivers without the use of wires This allows easy assembly and field changes ...

Page 13: ... to achieve the single and double solenoid output functions This yields the possible 32 single 16 double or various combinations of valve coil output capabilities Single Z Board Double Z Board Ribbon Connection Single Z Board Ribbon Connection Double Z Board single double The 17th solenoid output group No 2 s first bit must be accessed via either the valve side Sub D output module or a ribbon conn...

Page 14: ...ds and one 1 single solenoid and four 4 double solenoid valves are connected to the communication node via the ribbon cable the following would be the valve side bit map Output Word 0 1 Output Byte 0 1 2 3 Output Bit No 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Solenoid Coil Output No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ...

Page 15: ...munication node via Z Boards and a valve side Sub D connector is connected to the communication node via the output Group No 2 connector then the following would be the valve side bit map Output Word 0 1 Output Byte 0 1 2 3 Output Bit No 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Solenoid Coil Output No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...

Page 16: ...ong with the modified manifold board The total number of Zoned Power Manifold blocks is determined by the maximum solenoid outputs as defined by the type of interface e g G3 Electronics Terminal Strip D Sub For user flexibility the Zoned Power Manifold blocks are available in both proprietary and ISO versions and can be ordered with the M12 connector starting at the first or second station Technic...

Page 17: ...x Each of these Zones can be individually switched off if the machine or process requires This example is considered a manifold with 2 Power Zones The Main Power 7 8 MINI cannot be considered or used as a Power Zone Switched Power Solenoid Output Power MUST be present for control to the solenoids S S NC S S NC S S NC 24 VDC V Wiring Option W Wiring Option N o d e I n p u t V a l v e O u t p u t Th...

Page 18: ...Module Node This module is the communication interface to the manifold It contains communication electronics and internal short circuit protection for power It can be configured via software via the graphic display or manually via DIP switches through the optional Manual Configuration Module MCM Communication Module Kit Part Number EtherNet IPTM Communication Module 240 181 ...

Page 19: ... through user menus and to set parameters 2 Activity Link Status LED 3 4 Pin M12 D Coded Female Communication Connector 4 Mounting Hole 5 Next Button used to navigate through user menus and to set parameters 6 Graphic Display used to display parameter information 7 Network Status LED 8 Slot for text ID tags 9 Keying for preventing I O module insertion 10 4 Pin MINI Male Power Connector 6 9 8 7 3 1...

Page 20: ...Outputs Voltage used to power outputs valve coils and discrete outputs SW 2 24 VDC Node and Inputs Voltage used to power discrete inputs and node electronics UNSW 3 0 VDC Node and Inputs 0 VDC Voltage used to power discrete inputs and node electronics UNSW 4 0 VDC Valves and Outputs 0 VDC Voltage used to power outputs valve coils and discrete outputs SW Power common 0 VDC pins 3 and 4 are isolated...

Page 21: ...Power Supply Example Non isolated commons Power Supply Example Isolated commons Please see page 25 for external fuse sizing guide When using molded connector power cables Do Not rely on wire colors for Pin Out Always use pin number references The combined draw of the 24VDC Valves and Outputs and 24VDC Node and Inputs pins cannot exceed 8 Amps at any given moment in time CAUTION ...

Page 22: ...gh cabling CROSSOVER CABLE MALE 2 3 4 1 RJ45 to M12 D Coded Cable TX ORANGE RX WHITE GREEN TX WHITE ORANGE RX GREEN CROSSOVER CABLE M12 D Coded to M12 D Coded Cable 6 3 2 1 TX ORANGE TX WHITE ORANGE RX GREEN RX WHITE GREEN MALE RX WHITE GREEN TX ORANGE RX GREEN TX WHITE ORANGE MALE 2 3 4 1 RX WHITE GREEN TX ORANGE RX GREEN TX WHITE ORANGE 2 3 4 1 MALE NOTE These are examples only For appropriate n...

Page 23: ...ion process These grounding guidelines can be found in National Electrical code IEC 60204 1 or EN 60204 1 CHASSIS GROUND CONNECTION POINTS Proper grounding will prevent many intermittent problems with network communication When grounding to a machine frame please ensure that the machine frame itself is already properly grounded Better grounding can be achieved when larger diameter lower gauge wire...

Page 24: ... Each 24 VDC 10 15 0 06 A 1 30 W 0 A 0 W Solenoid Valve Coil 503 Each 24 VDC 10 15 0 07 A 1 70 W 0 A 0 W Solenoid Valve Coil 2002 Each 24 VDC 10 15 0 02 A 0 48 W 0 A 0 W Solenoid Valve Coil 2005 Each 24 VDC 10 15 0 06 A 1 44 W 0 A 0 W Solenoid Valve Coil 2012 Each 24 VDC 10 15 0 11 A 2 64 W 0 A 0 W Solenoid Valve Coil 2035 Each 24 VDC 10 15 0 11 A 2 64 W 0 A 0 W Solenoid Valve Coil ISO 5599 2 SPA ...

Page 25: ... modules installed ___ X 0 01 A __________Amps Valve Adapter 0 03 Amps Communication Node Power Consumption 0 01 Amps Total __________Amps Surge Compensation X 1 25 Suggested External 24 VDC Valves and Outputs Fuse Value __________Amps Power Consumption Power Connector Pin for Node and Inputs Description Current Communication Node Power Consumption 0 07 Amps Total load current drawn by Sensor Devi...

Page 26: ...t has been detected Self Test Mode An error has occurred in the initialization process Green Red FLASHING Self Test Mode NETWORK STATUS Off OFF IP address has not been assigned to node or no power applied to 24V NODE IN Green ON Connected The module has established an EtherNet IPTM connection FLASHING No connection There are no EtherNet IPTM connections established to the module Red ON Duplicate I...

Page 27: ...erature conditions The diagnostics can be accessed within the user PLC program or the G3 EtherNet IPTM node s integrated web page Detailed information regarding these features can be found on page 147 Output Type Output State Fault Condition Status Bit Valve Solenoid Coil Driver ON No Fault 0 Fault Short Circuit Over Temp Over Current 1 Valve Solenoid Coil Driver OFF No Fault 0 Fault Open Load 1 D...

Page 28: ...ce www asco com g3 5 G3 Graphic Display The G3 Communication and I O modules feature an integrated graphic display used to configure parameters and display diagnostic information The graphic displays on the following page represent the main menu selections of the EtherNet IPTM communication module node ...

Page 29: ... software with GSD file parameters NOTE When a network I O connection is established manual changes to node parameters are not allowed NOTE See page 33 for Sub Menu ASCO COM When a network I O connection is established manual changes to node parameters are not allowed See page 43 for Sub Menu See page 30 for Sub Menu IP ADDRESS 192 168 3 120 See page 31 for Sub Menu SUBNET MASK 255 255 255 0 See p...

Page 30: ...fourth octet to accept the entire IP Address 4 Press the SET button to input the address shown on the display 5 Press the NEXT button to select Yes or No to accept the IP Address shown on the display a Selecting No will bring you back to the main Address menu b Selecting Yes will take you to the following SAVE SETTINGS menu 6 Press the NEXT button to select either NOW or LATER a Selecting NOW will...

Page 31: ... the entire Subnet Mask 4 Press the SET button to input the value shown on the display 5 Press the NEXT button to select Yes or No to accept the Subnet Mask shown on the display c Selecting No will bring you back to the main Subnet Mask menu d Selecting Yes will take you to the following SAVE SETTINGS menu 6 Press the NEXT button to select either NOW or LATER c Selecting NOW will cause the node to...

Page 32: ...fourth octet to accept the entire Subnet Mask 4 Press the SET button to input the value shown on the display 5 Press the NEXT button to select Yes or No to accept the Subnet Mask shown on the display e Selecting No will bring you back to the main Subnet Mask menu f Selecting Yes will take you to the following SAVE SETTINGS menu 6 Press the NEXT button to select either NOW or LATER e Selecting NOW ...

Page 33: ...n to confirm your choice 3 Press the NEXT button to select Yes or No to accept the selection a Selecting No will bring you back to the main menu b Selecting Yes will take you to the following apply changes menu Press the SET button to confirm your choice Apply Changes Steps 4 Press the NEXT button to select either NOW or LATER a Selecting NOW will cause the node to reset and apply the new setting ...

Page 34: ... or No to accept the selection c Selecting No will bring you back to the main menu d Selecting Yes will take you to the following apply changes menu Press the SET button to confirm your choice Apply Changes Steps 8 Press the NEXT button to select either NOW or LATER c Selecting NOW will cause the node to reset and apply the new setting d Selecting LATER will cause the new setting to be saved in me...

Page 35: ...com g3 5 7 MAC Address NOTE MAC ADDR 0 15 24 00 06 69 MAC Machine Access Control Address 1 The MAC Address is a fixed unique value that cannot be edited The actual MAC ADDR has an extra leading zero The actual number in the example shown is 00 15 24 00 06 69 The MAC address is for reference and cannot be modified ...

Page 36: ...oice 5 Press NEXT to confirm the warning message 6 Press the NEXT button to select Yes or No to accept the selection a Selecting No will bring you back to the main SET STATUS menu b Selecting Yes will take you to the following saved settings menu Press the SET button to confirm your choice Save Settings Steps 7 Press the NEXT button to select either NOW or LATER a Selecting NOW will cause the node...

Page 37: ...tatus a ENABLED Factory Default b DISABLED c RETURN this will return you to the DIAG STATUS menu Press the SET button to confirm your choice 5 Press Next to confirm the warning message 6 Press the NEXT button to select Yes or No to accept the selection a Selecting No will bring you back to the main SET STATUS menu b Selecting Yes will take you to the following saved settings menu Press the SET but...

Page 38: ...the desired output action during a fault state a OFF Factory Default b HOLD LAST STATE c RETURN this will return you to the SET FAULT IDLE menu Press the SET button to confirm your choice 7 Press the NEXT button to select Yes or No to accept the selection Press the SET button to confirm your choice a Selecting No will bring you back to the main SET FAULT IDLE menu b Selecting Yes will take you to ...

Page 39: ...button to enter the CONFIG MENU SET BRIGHTNESS 3 The current state of the parameter is shown 4 Press the SET button to change this parameter Press the NEXT button to scroll the choices for the desired brightness of the graphic display for all modules on the G3 system a LOW b MEDIUM c HIGH Factory Default Press the SET button to confirm your choice The changes will take effect immediately ADVANCED ...

Page 40: ... Flip Display Settings 1 Press the SET button to enter the ADVANCED SETTINGS menu 2 Press the NEXT button to scroll to the CONFIG MENU FLIP DIPLAY Press the SET button to enter the CONFIG MENU FLIP DIPLAY 3 The current state of the parameter is shown 4 Press the NEXT button to change this parameter a YES b RETURN Press the SET button to confirm your choice ADVANCED SETTINGS ADVANCED MENU FLIP DISP...

Page 41: ...arameters are read only regardless of this setting when an IO connection between the communication module and the controller PLC is present 3 Press the NEXT button to select Yes or No to accept the selection e Selecting No will bring you back to the main menu f Selecting Yes will take you to the following apply changes menu Press the SET button to confirm your choice Apply Changes Steps 4 Press th...

Page 42: ...es or No to accept the selection g Selecting No will bring you back to the main menu h Selecting Yes will take you to the following apply changes menu Press the SET button to confirm your choice Apply Changes Steps 7 Press the NEXT button to select either NOW or LATER g Selecting NOW will cause the node to reset and apply the new setting h Selecting LATER will cause the new setting to be saved in ...

Page 43: ...n Reset to All Off Brightness High Parameters Unlocked Factory Default Settings 1 Press the SET button to enter the FACTORY DEFAULTS sub menu 2 Press the SET button to change this parameter 3 Press the NEXT button to select Yes or No a Selecting No will bring you back to the main FACTORY DEFAULTS menu b Selecting Yes will cause the node to reset and return all parameters to the factory default con...

Page 44: ...i Please see following page for description b USNW POWER i Displays voltage level of unswitched power Node Inputs c NETWORK DATA i Displays the network diagnostics d FIRMWARE REVISION i For service personnel e FIRMWARE BUILD i For service personnel f LOAD FIRMWARE i For service personnel g BOOTCODE REVISION i For service personnel h BOOTCODE BUILD i For service personnel i PART NUMBER i Displays r...

Page 45: ...NOTE The number of Valve outputs that are tested are affected by the I O size settings To use the Self Test Mode the user must first set some initial conditions Follow these steps to initiate the self test mode 1 Disconnect Air and Communication from the manifold 2 Select the desired test mode using the graphic display See example below 3 Starting at the Home Screen navigate the menus by selecting...

Page 46: ...circuit condition is detected on the Sub Bus power lines Displayed when a short circuit condition is detected on a valve coil Displayed when a Sub Bus module that had been previously installed becomes absent from the configuration Displayed when 24 VDC on Pin No 1 and No 4 Valves and Outputs is not present or below 22 VDC Displayed when 24 VDC on Pin No 2 and No 3 Node and Inputs is below 19 VDC S...

Page 47: ...ule and is used to preserve the manifold system parameters even during catastrophic failure During the power up process it reads the configuration of the manifold including any user settable parameters of I O modules and stores the information in its non volatile memory Once the information is stored it automatically disconnects itself from the power circuits while still mechanically attached to t...

Page 48: ...G3 Series EtherNet IPTM Technical Manual Page 6 48 TDG3EPTM1 9EN 05 18 Subject to change without notice www asco com g3 6 1 ARM process flowchart ...

Page 49: ...bus distribution capabilities the Sub Bus OUT module must be located on the end of the main communication manifold and a Terminator Module must be located at the last sub bus component Example 1 Detail No Description 1 Main Communication Module Node 2 Sub Bus Power Cable Can be connected to separate power supply for isolated power control 3 Distributed Sub Bus Valve Module 4 Sub Bus IN module 5 Su...

Page 50: ...in M12 female communication connector o Used to distribute the Sub Bus to the next Sub Bus assembly o Carries 24 VDC power for electronics of the next module AUX POWER OUT 4 pin M12 female aux power connector o Optional connection o Used as a convenience way to distribute the power connection to the next Sub Bus assembly Description Replacement Part Number Sub Bus OUT module with Din Rail Mounting...

Page 51: ... previous assembly o Carries 24 VDC power for electronics of module AUX POWER IN 4 pin M12 male connector o Aux power is required for Output modules This connection also allows Output power to be interrupted to all Output modules connected to this module o Aux Power is optional for Inputs Power from the SUN BUS IN connection is used to power sensors but can be augmented if necessary by adding addi...

Page 52: ... Terminator Module Used to terminate SUB BUS connections o Must be installed on the left side of the last Sub Bus module Description Part Number Terminator Module with Din Rail Mounting 240 245 Terminator Module without Din Rail Mounting 240 184 NOTE The terminator must be installed in the G3 system for proper operation ...

Page 53: ...nnected to the SUB BUS OUT connector of the previous assembly o Carries 24 VDC power for electronics of module POWER 4 pin MINI male power connector o Power is required for Outputs Used to distribute Valves on the Sub Bus o Can accepts discrete I O module to allow a Sub Bus Valve manifold with I O Description Part Number Sub Bus Valve Module 240 241 The Sub bus Valve Module drops 0 8 VDC across th...

Page 54: ...ctor o Must be connected to the SUB BUS OUT connector of the previous assembly o Carries 24 VDC power for electronics of module POWER 4 pin M12 male power connector o Power is required for Outputs Used to distribute Valves on the Sub Bus o Does not allow connection to G3 I O modules Description Part Number Sub Bus Valve Module without I O P580AEDS4010A00 NOTE The Sub bus Valve Module drops 0 8 VDC...

Page 55: ...ur Branches on a HUB module Each G3 System can support up to two HUB modules allowing for maximum flexibility The HUB module is transparent to the I O side of the G3 and does not reserve one of the potential sixteen positions Used when distributing the Sub Bus to another assembly SUB BUS OUT 5 pin M12 female communication connector o Used to distribute the Sub Bus to the next Sub Bus assembly o Ca...

Page 56: ...G3 Series EtherNet IPTM Technical Manual Page 7 56 TDG3EPTM1 9EN 05 18 Subject to change without notice www asco com g3 7 2 Sub Bus Cables ...

Page 57: ...ly Procedure Step No 1 Cut cable to desired length Step No 2 Run cable through Pressure Nut and Housing Step No 3 Strip cable jacket back 28mm 1 10 for straight connectors and 35mm 1 38 for 90 connectors Step No 4 Remove shielding from end of wires back approximately 16mm 630 Step No 5 Apply shielding foil provided around the shortened end of the shielding Step No 6 Strip individual conductors bac...

Page 58: ...of modules that can be used on the Discrete I O side of the manifold is 16 These modules can be centralized on the main fieldbus manifold distributed or a combination of both Modules can be connected in any combination of inputs outputs and specialty up to the physical limitation of 16 modules Input Module Types Output Module Types Input Output Module Types Valve Side Output Module Types ...

Page 59: ...to Pin 3 240 210 8 NPN Inputs M12 1 2A 15A Pin 1 to Pin 3 240 211 8 PNP Input and 8 PNP Outputs M12 1 2A 50A output connector Pin 3 to Pin 2 4 15A input connector Pin 1 to Pin 3 240 212 240 213 240 214 240 215 Analog I O modules M12 1 2A 15A Pin 1 to Pin 3 240 300 8 High Current Outputs M12 8A From Aux Power Conn 2 0A output connector 1 0A Pin 3 to Pin 2 1 0A Pin 3 to Pin 4 N A 240 307 2 Analog In...

Page 60: ...odule Function I O Type 3 Alignment arrow for SPEEDCON connector 4 Bit Designation for I O 5 Next Button used to navigate through user menus and set parameters 6 Graphic Display 7 5 Pin M12 female I O connector 8 Connector designation 9 Metal threads for SPEEDCON connector 10 Slot for text ID tags 11 Dust Cover 12 Mounting hole 9 4 6 8 7 3 1 2 5 12 11 10 NOTE All dust covers must be tightened to a...

Page 61: ...uit Protection Short Circuit Protection Status Bits Input Points 240 210 NPN Sinking YES Visual YES Optional 8 240 206 PNP Sourcing Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Required Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 X 1 Selectable Conn H SCP Status Conn G SCP Status Conn F SCP Status Conn E SCP Status Conn D SCP Status Conn C SCP Status Con...

Page 62: ...put Points 240 209 NPN Sinking YES Visual YES Optional 16 240 205 PNP Sourcing Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Required Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 X 1 Required Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8 X 2 Selectable Conn H SCP Status Conn G SCP Status Conn F SCP Status Conn E SCP Status Conn D SC...

Page 63: ...ge 12 to 24 AWG Strip Length 7mm Tightening Torque 0 5 Nm Module Part No I O Type Short Circuit Protection Short Circuit Protection Status Bits Input Points Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Required Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 X 1 Required Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8 X 2 Selectable All...

Page 64: ...rip Length 7mm Tightening Torque 0 5 Nm Module Part No I O Type Short Circuit Protection Short Circuit Protection Status Bits Input Points Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 X 1 Selectable Input 7 SCP Status Input 6 SCP Status Input 5 SCP Status Input 4 SCP Status Input 3 SCP Status Input 2 SCP Status...

Page 65: ...ment or in Zone 2 22 inside of a cabinet with appropriate ingress protection The partition plate clips used between standard G3 modules and Ex ia modules are required to maintain ATEX approval The 8 2 V sensor supply for each input connector is short circuit protected Part Numbers and Mapping Module Part No I O Type Short Circuit Open Circuit Protection Short Circuit Open Circuit Present Status Bi...

Page 66: ...ual YES Optional 8 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Required Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 X 1 Selectable Conn H SC Status Conn G SC Status Conn F SC Status Conn E SC Status Conn D SC Status Conn C SC Status Conn B SC Status Conn A SC Status X 2 Selectable Conn H Open Status Conn G Open Status Conn F Open Status Conn E Open Stat...

Page 67: ...w asco com g3 Intrinsically safe Ex ia Support Modules Mechanical isolation between standard and Ex ia modules is mandatory to fulfill ATEX certification Clips with Partition Plates are available to achieve the required isolation G3 Ex ia Clip 240 317 G3 Ex ia Sub Bus In 240 319 G3 Ex ia Sub Bus Out 240 318 ...

Page 68: ...igital YES Visual YES Optional 16 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Required Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 X 1 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8 X 2 Selectable Short Circuit Short Circuit Short Circuit Short Circuit Short Circuit Short Circuit Short Circuit Short Circuit Pin 1 Input 14 Pin 11 I...

Page 69: ... Short Circuit Protection Status Bits Output Points 240 208 PNP Sourcing YES Visual YES 8 Optional 8 Output Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Required Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Output 7 Status Output 6 Status Output 5 Status Output 4 Status Output 3 Status...

Page 70: ... Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Required Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0 X 1 Required Output 15 Output 14 Output 13 Output 12 Output 11 Output 10 Output 9 Output 8 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Selectable Output 7 Status Output 6 Status Output 5 Status Output 4 Status Output 3 Status Output 2 Status Output 1 Status Out...

Page 71: ...put Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Selectable Output 7 Status Output 6 Status Output 5 Status Output 4 Status Output 3 Status Output 2 Status Output 1 Status Output 0 Status X Selectable Output 15 Status Output 14 Status Output 13 Status Output 12 Status Output 11 Status Output 10 Status Output 9 Status Output 8 Status Sixteen Digital Outputs Terminal Strip Modules ...

Page 72: ...le of sourcing 1 0 Amp per output Module Part No I O Type Short Circuit Protection Short Circuit Protection Status Bits Output Points 240 300 PNP Sourcing YES Visual YES 8 Optional 8 Output Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Required Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0...

Page 73: ...it 4 Bit 3 Bit 2 Bit 1 Bit 0 X Required Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Required Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 X 1 Selectable Allocated and Reserved Allocated and Reserved Allocated and Reserved Allocated and Reserved Conn D SCP Status Conn C SCP Status Con...

Page 74: ...SB Output No 3 Output No 3 Output No 3 Output No 3 Output No 3 Output No 3 Output No 3 X 6 Required Output No 4 Output 4 Output No 4 Output No 4 Output No 4 Output No 4 Output No 4 Output No 4 LSB X 7 Required Output No 4 MSB Output 4 Output No 4 Output No 4 Output No 4 Output No 4 Output No 4 Output No 4 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Required Input No 1 Inpu...

Page 75: ...ved Power Short Status for Conn D Power Short Status for Conn C Power Short Status for Conn B Power Short Status for Conn A X 9 Selectable High Alarm for Conn D Input Low Alarm for Conn D Input High Alarm for Conn C Input Low Alarm for Conn C Input High Alarm for Conn B Input Low Alarm for Conn B Input High Alarm for Conn A Input Low Alarm for Conn A Input X 10 Selectable High Alarm for Conn D Out...

Page 76: ...NABLED Factory Default n DISABLED o RETURN this will return you to the main menu Press the SET button to confirm your choice Internal or Aux Power Select 240 363 Only Analog devices connected to the 240 363 can be powered from the Aux Power supply port Internal Power Disabled or from the module backplane Internal Power Enabled This is selected through the Internal Power Menu as shown Channels A B ...

Page 77: ...e Coil No 9 Valve Coil No 8 X 2 Selectable Valve Coil No 23 Valve Coil No 22 Valve Coil No 21 Valve Coil No 20 Valve Coil No 19 Valve Coil No 18 Valve Coil No 17 Valve Coil No 16 X 3 Selectable Valve Coil No 31 Valve Coil No 30 Valve Coil No 29 Valve Coil No 28 Valve Coil No 27 Valve Coil No 26 Valve Coil No 25 Valve Coil No 24 Diagnostics BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Sel...

Page 78: ...lve Coil No 10 Valve Coil No 9 Valve Coil No 8 X 2 Selectable Valve Coil No 23 Valve Coil No 22 Valve Coil No 21 Valve Coil No 20 Valve Coil No 19 Valve Coil No 18 Valve Coil No 17 Valve Coil No 16 X 3 Selectable Valve Coil No 31 Valve Coil No 30 Valve Coil No 29 Valve Coil No 28 Valve Coil No 27 Valve Coil No 26 Valve Coil No 25 Valve Coil No 24 Diagnostics BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit ...

Page 79: ...cated away from the rest of the electronics These modules go to the right of the G3 valve adapter The 16 bit output module utilizes the last 16 output bits on the valve side of the manifold bits 16 31 This module is not available with the 501 502 or 503 series valves Sixteen Outputs per Connector Sub D 25 Pin Female Module Module Part No I O Type Short Circuit Protection Internal Status Bits Outpu...

Page 80: ...available in two analog signal types 0 10 V and 4 20 mA These two signal types are offered in two different I O configurations 2 analog input channels 2 analog outputs channels and 4 analog input channels Four I O 12mm Female Modules Specifications Input Resolution 16 bit 65 536 Counts Output Resolution 16 bit 65 536 Counts Settling Time 3 ms Max Absolute Precision 1 0 of Signal Voltage Input Impe...

Page 81: ... X 3 Required Input No 2 MSB Input No 2 Input No 2 Input No 2 Input No 2 Input No 2 Input No 2 Input No 2 X 4 Required Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 LSB X 5 Required Input No 3 MSB Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 X 6 Required Input No 4 Input No 4 Input No 4 Input No 4 Input No 4 Input No 4 Input...

Page 82: ...put No 2 MSB Output No 2 Output No 2 Output No 2 Output No 2 Output No 2 Output No 2 Output No 2 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 LSB X 1 Input No 1 MSB Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 X 2 Input No 2 Input No 2 Input No 2 Input No ...

Page 83: ...2 Output No 2 Output No 2 Output No 2 Output No 2 Output No 2 Output No 2 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 LSB X 1 Input No 1 MSB Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 X 2 Input No 2 Input No 2 Input No 2 Input No 2 Input No 2 Input No 2...

Page 84: ...graphic display that may be used to configure the parameters of the modules as well as show diagnostic information Please see the following pages for detailed information regarding these displays I O MAPPING INPUT BYTE XX I O MAPPING OUTPUT BYTE XX MODULE NUMBER XX ALARM SETTINGS DESCRIPTION 2AI 2AO PART NUMBER 240 2XX FIRMWARE V2 XXX SET BRIGHTNESS MEDIUM SET SELF TEST FACTORY DEFAULTS HELP ...

Page 85: ...m value for Low alarm and the Maximum value for High alarm for a channel disables the alarm for that channel 3 Press the NEXT button to scroll to the appropriate analog channel 4 Press the SET button to set the LO alarm setting a Push the SET button to access the menu and enter the alarm value 5 Press the NEXT button to SET the HI alarm setting a Push the SET button to access the menu and enter th...

Page 86: ...return you to the main menu Press the SET button to confirm your choice The changes will take effect immediately Analog Module Description Displays the quantity and type of I O on the module Ex 2 analog Inputs and 2 analog outputs Analog Module Part number Displays the replacement part number of the module Analog Module Firmware Displays the firmware revision level for the module Analog Module Bri...

Page 87: ...e the self test mode 1 Disconnect Air and Communication from the manifold 2 Starting at the Home Screen navigate the menus by selecting the NEXT button until the SELF TEST menu is shown 3 Select the SET button to access the SELF TEST menu 4 A message will appear DISCONNECT AIR HOLD SET BUTTON 5 Hold the SET button down for approximately 10 seconds to enable the test The Display will flash the abov...

Page 88: ...h Alarm Values 10 V 20 mA Brightness Medium Factory Default Settings 1 Press the SET button to enter the FACTORY DEFAULTS sub menu 2 Press the NEXT button to select Yes or No a Selecting No will bring you back to the main FACTORY DEFAULTS menu b Selecting Yes will cause the module to reset and return all parameters to the factory default conditions Press the SET button to confirm your choice FACTO...

Page 89: ...e key connector types are used each connector port supports one RTD device but four different device types can be used simultaneously User configuration of parameters include RTD type temperature scale Celsius or Fahrenheit Hi Low temperature alarms and filter times and can be selected individually for each connector port using the integrated display The G3 RTD module can be incorporated into any ...

Page 90: ...mS Accuracy 0 1 of full scale 25 C Mechanical Data I O Connector M12 4 Pin Female Accepts 5 Pin Mass 247g 8 7oz Operating Data Temperature Range 10º to 115º F 23º to 46º C Humidity 95 relative humidity non condensing Ingress Protection IP65 with appropriate assembly and terminations NOTE 2 Wire Sensor Type Low Accuracy 4 Wire Sensor Type High Accuracy 2 Wire Sensor Type 2 Wire Cable Fig 1 3 Wire S...

Page 91: ...annel 1 RTD Channel 1 RTD Channel 1 RTD Channel 1 X 4 RTD Channel 2 RTD Channel 2 RTD Channel 2 RTD Channel 2 RTD Channel 2 RTD Channel 2 RTD Channel 2 RTD Channel 2 X 5 Sign Bit Channel 2 RTD Channel 2 RTD Channel 2 RTD Channel 2 RTD Channel 2 RTD Channel 2 RTD Channel 2 RTD Channel 2 X 6 RTD Channel 3 RTD Channel 3 RTD Channel 3 RTD Channel 3 RTD Channel 3 RTD Channel 3 RTD Channel 3 RTD Channel...

Page 92: ...y options Pressing the SET button while in one of the Temperature Monitoring displays will return the display back to the home screen If DISABLED is the temperature identified at any channel advance the display to Sensor Type Select to choose a sensor Enable the channel or press the SET button to jump directly to the selection display Unused channels should be left DISABLED TEMP AT CH0 30 TEMP AT ...

Page 93: ...s the NEXT button to scroll through the channels C Press the SET button to select the desired channel If DISABLED is the first selection the channel is not enabled Select a sensor type to enable the channel D Press the NEXT button to scroll through the available sensor types E Press the SET button to select the desired sensor type F Press the SET button to load the selected sensor type SELECT CHAN...

Page 94: ...to be set to Celsius or Fahrenheit A Press the SET button to enter the Temp Scale sub menu B Press the NEXT button to scroll through the channels C Press the SET button to choose the desired channel D Press the NEXT button to choose the desired scale E Press the SET button to load the selection TEMP SCALE CHANNEL 0 TEMP SCALE CHANNEL 0 TEMP SCALE CHANNEL 1 CHANNEL 1 FAHRENHEIT CHANNEL 1 CELSIUS ...

Page 95: ...etting for the selected Input channel D Press the NEXT button to select the Lo or High setting for the selected channel E Press the SET button to select the change process for the chosen alarm The first digit sign will be highlighted F Press the NEXT button to choose the value or the SET button to select and move to the next digit G Press the NEXT button to choose Y or N Select Then press the SET ...

Page 96: ...Press the SET button to enter the Advance Settings sub menu B Press the NEXT button to choose the option Update Filters or Calibrate RTD Update Filters C Press the SET button to choose the Update Filter setting D Press the NEXT button to scroll through the filter times E Press the SET button to select the desired Update Filter time ADVANCED SETTINGS UPDATE FILTER 5mS UPDATE FILTER 5mS UPDATE FILTE...

Page 97: ...ange without notice www asco com g3 RTD Module I O Mapping Input Byte RTD Module Module Number Position RTD Module Module Description RTD Module Part Number RTD Module Firmware Revision DESCRIPTION 4 CHAN RTD PART NUMBER 240 311 FIRMWARE V 2 007 I O MAPPING INPUT BYTE 4 MODULE NUMBER 2 ...

Page 98: ...ess sub menu B Press the NEXT button to scroll through the brightness options C Press the SET button to load the selection RTD Module Flip Display Allows the Display to be flipped 180 degrees A press the SET button to enter the Flip Display sub menu B Press the NEXT button to choose the orientation C Press the SET button to load the selection SET BRIGHTNESS BRIGHTNESS MEDIUM BRIGHTNESS HIGH FLIP D...

Page 99: ... enter the Factory Defaults sub menu B Presss the NEXT button to choose Yes or No C Press the SET button to confirm D Press the SET button again Factory Default Settings Alarm High Low Disabled Set to Min Max for each chosen sensor Input Update Filter 5 mS Sensor Type Pt 100 385 Temp Scale Celsius Display Brightness Medium Flip Display Normal NOTE FACTORY DEFAULTS SET DEFAULT YES NO ARE YOU SURE Y...

Page 100: ...guration Auto Addressing allows for trouble free set up and configuration Input Output as well as Valve manifolds can be attached to the available four Branches on a HUB module Each G3 System can support up to two HUB modules allowing for maximum flexibility The HUB module is transparent to the I O side of the G3 and does not reserve one of the potential sixteen positions Module Part No Module Typ...

Page 101: ...s Conn F SCP Status Conn E SCP Status Conn D SCP Status Conn C SCP Status Conn B SCP Status Conn A SCP Status X 3 Required Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 X 4 Required Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8 X 5 Selectable Conn H SCP Status Conn G SCP Status Conn F SCP Status Conn E SCP Status Conn D SCP Status Conn C SCP Status Conn B ...

Page 102: ...tion B Press the NEXT button to select the desired Brightness selection Low Medium High C Press the SET button to slect the desired Brightness level Screen Jumps to Next Parameter Selection D Press the SET button to enter the Flip Display sub menu and highlight the selection E Press the NEXT button to select the desired Flip Display selection Normal Flipped F Press the SET button to select the des...

Page 103: ...er the chosen Branch Byte Selection screen D Press the NEXT button to select the desired Tens value of reserved bytes E Press the SET button to set the desired Tens value F The screen will advance to the Ones selection G Press the NEXT button to select the desired Ones value for reserved bytes H Press the SET button to set the desired Ones value Once the desired byte size is chosen for the selecte...

Page 104: ... settings to be set back to default values A Press the SET button to enter the Factory Defaults sub menu B Press the NEXT button to choose Yes or No C Press the SET button to confirm D Press the SET button again Factory Default Settings Brightness Medium Flip Display Normal Reserve I O No Reserve all Branches NOTE FACTORY DEFAULTS SET DEFAULTS YES NO RESETTING ...

Page 105: ...sion screen reference only C Press the NEXT button to advance to the Branch Connections screen D Press the SET button to enter the Branch Connections sub menu E Press the NEXT button to advance through the Branches Each Branch screen indicates identifys the module numbers that are currently connected to that Branch HELP 6 Directs the user to the ASCO website A Press the SET button for website addr...

Page 106: ... becomes absent from the configuration Displayed when a Sub Bus power short circuit condition is detected MISSING MODULE NUMBER XX SUB BUS SHORT CIRCUIT Length of molded or field wired Sub Bus Branch cables should not exceed the maximum length of 30 meters per Sub Bus Branch communication link The molded cable assemblies and bulk cable are the only approved cables for the G3 Sub Bus and Branch Lin...

Page 107: ...G3 Series EtherNet IPTM Technical Manual Page 10 107 TDG3EPTM1 9EN 05 18 Subject to change without notice www asco com g3 HUB Integration Example ...

Page 108: ...o change without notice www asco com g3 11 I O Module Wiring Diagrams 11 1 NPN PNP Definitions NPN Descriptions Sinking Switching Negative Positive Common PNP Descriptions Sourcing Switching Positive Negative Common NPN Sinking Input Connection PNP Sourcing Input Connection LOAD LOAD ...

Page 109: ...G3 Series EtherNet IPTM Technical Manual Page 11 109 TDG3EPTM1 9EN 05 18 Subject to change without notice www asco com g3 I O Module Wiring Diagrams Continued PNP Sourcing Output Connection ...

Page 110: ...this task so only two will be discussed All computer commands are shown in Windows 7 1 Connect a 24VDC power supply to the valve manifold The connector pin out can be found on the side of the EtherNet IPTM node or on page 20 of this document Note 24VDC only needs to be applied to the 24VDC NODE INPUTS pin to power the node 2 Connect an Ethernet cable directly from the manifold to the computer OR C...

Page 111: ...12 111 TDG3EPTM1 9EN 05 18 Subject to change without notice www asco com g3 6 The Network and Sharing Center window will open Double click on Change adapter settings 7 The Network Connections window opens Double click the Local Area Connection Icon ...

Page 112: ...rked Use the following IP address and type in an IP address that has the same first three octets as the address that you will set the manifold to For the last octet you may choose any number from 0 255 just make sure that it is not the same number as the IP address that the manifold will have Make sure your subnet mask is set to 255 255 255 0 this value can be changed but this value will be used f...

Page 113: ...ce the IP address for the computer is known you can set the IP address of the ASCO Numatics manifold using one of the methods described on page 30 11 Click on start then select All Programs Accessories Run 12 Type Ping and then the IP address of the manifold you can view the address on the graphical display For example if the IP address is 192 168 3 120 ping 192 168 3 120 would be typed You will g...

Page 114: ...Page 12 114 TDG3EPTM1 9EN 05 18 Subject to change without notice www asco com g3 13 Open a web browser on the computer and type the IP address of the manifold Ex http 192 168 3 120 The ASCO Numatics G3 webpage should load after several seconds ...

Page 115: ... page 20 of this document Note 24VDC only needs to be applied to the 24VDC NODE INPUTS pin to power the node 2 Connect an Ethernet cable directly from the manifold to the computer OR Connect an Ethernet cable from the manifold to a router hub or switch Connect a second Ethernet cable from the computer to the router hub or switch Network lights should appear on the router hub or switch if the corre...

Page 116: ...3EPTM1 9EN 05 18 Subject to change without notice www asco com g3 6 Next left click on Ethernet on the left hand side of the window and then Network and Sharing Center 7 The Network and Sharing Center window will open Double click on Change adapter settings ...

Page 117: ...Page 12 117 TDG3EPTM1 9EN 05 18 Subject to change without notice www asco com g3 8 The Network Connections window opens Double click the Local Area Connection Icon 9 Click on Internet Protocol Version 4 TCP IPv4 the properties window will open ...

Page 118: ...ot the same number as the IP address that the manifold will have Make sure your subnet mask is set to 255 255 255 0 this value can be changed but this value will be used for demonstration purposes 11 Left click OK in the Internet Protocol TCP IP Properties and Local Area Connection windows for the changes to take effect on the computer Close out of any open windows Once the IP address for the comp...

Page 119: ... the address on the graphical display For example if the IP address is 192 168 3 120 ping 192 168 3 120 would be typed You will get a message stating Reply from 192 168 3 120 bytes 32 time 1ms TTL 128 if the manifold responds 14 Open a web browser on the computer and type the IP address of the manifold Ex http 192 168 3 120 The ASCO Numatics G3 webpage should load after several seconds ...

Page 120: ... you can configure the node force I O check diagnostics etc Each ASCO Numatics web page will be explained Home To get to the ASCO Numatics Home page open a web browser In the URL line type in the IP address of the manifold and press Enter The ASCO Numatics Home page will appear This page shows a picture of the ASCO Numatics EtherNet IPTM manifold From this page the user can navigate the entire bui...

Page 121: ...HCP BOOTP enabled is controlled by a single check mark box COMM Fault Idle Mode has two options that can be chosen Hold last Output State and Turn OFF All Outputs IP address Subnet Mask and DHCP BOOTP enabled selections can all be configured from this page These parameters will be programmed in the node s non volatile FLASH memory once Update Configuration is clicked and power to the node is cycle...

Page 122: ...rom the factory To set the initial password leave the Enter Current Password field blank and type in the new password in the Enter New Password field Once a Password has been set the security check screen will appear when accessing the I O force and test page NOTE If the password has been lost or forgotten go through the process of changing the password Enter the last 6 digits of the MAC Address i...

Page 123: ...e values include MAC Address Serial Number Firmware Revision and Valve Diagnostic Table The Valve Diagnostic Table enables the user to check the status of the valve side outputs Actual Configuration of modules with part numbers and descriptions including distributed modules Reports module status OK Attention X Lost comm Selects which module details will be shown more than 1 can be selected simulta...

Page 124: ...iagnostic word information with bit definitions presently shows Error on Sub bus module 16 not communicating Relevant node information including firmware revision Mapping position of Diagnostic word Graphic of module Shows diagnostic status of whether coils are shorted or open Valve coil forcing capability Can be disabled with password ...

Page 125: ...TM1 9EN 05 18 Subject to change without notice www asco com g3 Show Details Shows input signal status Shows diagnostic status of source power to sensor Connector E shorted Shows input signal status Analog output forcing capability can be disabled with password ...

Page 126: ...l Page 12 126 TDG3EPTM1 9EN 05 18 Subject to change without notice www asco com g3 Error Event Log Keeps a running count of 50 events First in First out FIFO Allow user to clear log Allows user to add comments Reboot events are shown in red ...

Page 127: ...G3 Series EtherNet IPTM Technical Manual Page 12 127 TDG3EPTM1 9EN 05 18 Subject to change without notice www asco com g3 RS Logix 5000 Configuration ...

Page 128: ...om g3 Download EDS The Download EDS tab provides a link to download either the embedded EDS file in the node or the EDS file available on the ASCO Numatics website http www asco com ASCO com The ASCO com tab is a quick link to ASCO Numatics website The computer must have internet access for this tab to be functional ...

Page 129: ...ture enabled This allows a DHCP server to automatically set the IP address to the node when connected to the network or a BOOTP server to establish communication to the node and set the IP address These addressing methods require that the unique MAC ADDRESS of the node is known The MAC ADDRESS is displayed on the graphical display of the node It will be different for every node When DHCP BOOTP is ...

Page 130: ...rmat Assembly Instance Input Size Output Size and Configuration The Size values are determined from the actual physical configuration of the manifold i e how many and which I O modules are installed on the manifold The manifold required data size can easily be determined through the RS Logix 5000 Config tab of the Ethernet IP webpage see page 11 122 The size values are a minimum value higher value...

Page 131: ...Net IPTM module Description Data Description Comm Format Data DINT Double Integer 32 Bit Data INT Integer 16 Bit Data SINT Single Integer 8 Bit Description Assembly Instance Values Size depends on data format Input 100 Decimal Total input value from the physical manifold configuration This is a minimum value Larger values may be specified for future expansion purposes Output 150 Decimal Total outp...

Page 132: ...ptions which define how the manifold behaves in certain instances The following is a description of these device parameters Name Description Display Web Server IP Address Node address DHCP Boot P Enables Disables DHCP Boot P functionality Web Server Web Server Enabled Output Idle Action Determines whether to use idle value attribute or hold last state Output Fault Action Determines whether to use ...

Page 133: ...ication Fault Idle Mode Sequence The Communication Fault Idle Mode parameter determines the output state if the device encounters a communication fault and or idle action A Communication Fault is defined as an inability for the master node to communicate with a slave node on a network Idle Mode is a condition when the processor is in program mode The process for determining the output state during...

Page 134: ... solenoid coil driver and an input bit for the corresponding diagnostic status input bit This value for the valve side size is 4 bytes of inputs and 4 bytes of outputs Discrete Side The discrete side of the manifold is defined as all I O modules connected to the left of the communication node This includes physically attached modules as well as any distributed sub bus modules I O sizes for the dis...

Page 135: ...nfigured manifold Valve Side Step Valve Side Input Bytes Output Bytes Status Enabled Status Disabled 1 Up to 32 Solenoid Coils 4 0 4 Digital Modules Step Module No Description Input Bytes Output Bytes Status Enabled Status Disabled 2 240 203 204 16 Inputs Terminal Strip 3 2 0 240 205 209 16 Inputs 8 x 12mm 3 2 0 240 206 210 8 Inputs 8 x 12mm 2 1 0 240 207 16 Outputs 8 x 12mm 2 0 2 240 208 8 Output...

Page 136: ... combination as long as output group No 1 and output group No 2 bits do not overlap i e combinations of Z Boards could exist where the physical configuration of the manifold could exceed the output capacity Discrete I O Side Outputs 1 The Sub Bus output byte size portion is self configuring in byte increments after an output module is installed on the Sub Bus and power is applied 2 Outputs are map...

Page 137: ...9 4 How to Order Qty Part Number 1 AK3EF00003NDRM 3 051BA4Z2MN00061 3 051BB4Z2MN00061 1 G3EP102R0G32 1 240 205 1 240 212 ASSEMBLED Assumed Settings 13 4 Example No 1 Double Z BoardsTM used with all valves I O Modules and mapping schemes are identified by their corresponding color I O Status bits are enabled Diagnostic Word is enabled When the 14 End Solenoid is energized the 4 port is pressurized ...

Page 138: ...e Input No 5 Discrete Input No 4 Discrete Input No 3 Discrete Input No 2 Discrete Input No 1 Discrete Input No 0 7 Discrete Input No 15 Discrete Input No 14 Discrete Input No 13 Discrete Input No 12 Discrete Input No 11 Discrete Input No 10 Discrete Input No 9 Discrete Input No 8 8 Optional Power Status for Conn H Power Status for Conn G Power Status for Conn F Power Status for Conn E Power Status...

Page 139: ... Number 1 AK3EF00003NDRM 3 051BA4Z2MN00061 3 051BB4Z2MN00061 1 G3EP100R0G32 ASSEMBLED Assumed Settings 13 5 Example No 2 Double Z BoardsTM used with all valves I O Modules and mapping schemes are identified by their corresponding color I O Status bits are enabled Diagnostic Word is enabled When the 14 End Solenoid is energized the 4 port is pressurized When the 12 End Solenoid is energized the 2 p...

Page 140: ...odule Diagnostic Bit Comm Module Diagnostic Bit Comm Module Diagnostic Bit Comm Module Diagnostic Bit Comm Module Diagnostic Bit Comm Module Diagnostic Bit 1 Optional Sub bus Diagnostic Bit Sub bus Diagnostic Bit Sub bus Diagnostic Bit Sub bus Diagnostic Bit Sub bus Diagnostic Bit Sub bus Diagnostic Bit Sub bus Diagnostic Bit Sub bus Diagnostic Bit 2 Optional Coil No 7 Status Coil No 6 Status Coil...

Page 141: ...w to Order Qty Part Number 1 AK3EF00003NDRM 3 051BA4Z2MN00061 3 051BB4Z2MN00061 1 G3EP103D0G32 1 240 205 1 240 212 1 240 203 ASSEMBLED Assumed Settings 13 6 Example No 3 Double Z BoardsTM used with all valves I O Modules and mapping schemes are identified by their corresponding color I O Status bits are enabled Diagnostic Word is enabled When the 14 End Solenoid is energized the 4 port is pressuri...

Page 142: ...2 Discrete Input No 11 Discrete Input No 10 Discrete Input No 9 Discrete Input No 8 8 Optional Power Status for Conn H Power Status for Conn G Power Status for Conn F Power Status for Conn E Power Status for Conn D Power Status for Conn C Power Status for Conn B Power Status for Conn A 9 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Ana...

Page 143: ...der Qty Part Number 1 AK3EF00003NDRM 3 051BA4Z2MN00061 3 051BB4Z2MN00061 1 G3EP102R0G32 1 240 205 1 240 212 ASSEMBLED 1 G3DS302D0DRM 1 240 205 1 240 205 ASSEMBLED Assumed Settings 13 7 Example No 4 Double Z BoardsTM used with all valves I O Modules and mapping schemes are identified by their corresponding color I O Status bits are enabled Diagnostic Word is enabled When the 14 End Solenoid is ener...

Page 144: ... Status for Conn A 9 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 LSB 10 Analog Input No 1 MSB Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 11 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analo...

Page 145: ...051BA4Z2MN00061 3 051BB4Z2MN00061 1 G3DN102D0G32 1 240 205 1 240 212 ASSEMBLED 1 AK3EF00003NDRM 3 051BA4Z2MN00061 3 051BB4Z2MN00061 1 G3DS202R0DRM ASSEMBLED 0 2 4 6 8 10 1 3 5 7 9 11 0 2 4 6 8 10 1 3 5 7 9 11 When the 12 End Solenoid is energized the 2 port is pressurized Valve Coil Number Assumed Settings 13 8 Example No 5 Double Z BoardsTM used with all valves I O Modules and mapping schemes are...

Page 146: ... Coil No 26 Status Coil No 25 Status Coil No 24 Status 6 Discrete Input No 7 Discrete Input No 6 Discrete Input No 5 Discrete Input No 4 Discrete Input No 3 Discrete Input No 2 Discrete Input No 1 Discrete Input No 0 7 Discrete Input No 15 Discrete Input No 14 Discrete Input No 13 Discrete Input No 12 Discrete Input No 11 Discrete Input No 10 Discrete Input No 9 Discrete Input No 8 8 Optional Powe...

Page 147: ...Byte 0 Bit 2 Sub Bus Error Bit is high when there is an error on the sub bus see Byte 1 of diagnostic word for description Byte 0 Bit 3 Sub Bus Short Circuit A short circuit has been detected across the Sub Bus Diagnostic Word Format BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Comm Status Reserved Reserved Reserved Reserved Sub Bus Short Circuit 1 Error Sub Bus Error 1 Error Un Switched...

Page 148: ...o 6 0 1 0 0 0 I O module No 7 0 1 0 0 1 I O module No 8 0 1 0 1 0 I O module No 9 0 1 0 1 1 I O module No 10 0 1 1 0 0 I O module No 11 0 1 1 0 1 I O module No 12 0 1 1 1 0 I O module No 13 0 1 1 1 1 I O module No 14 1 0 0 0 0 I O module No 15 1 0 0 0 1 I O module No 16 1 0 0 1 1 Communication Valve driver 1 0 1 0 0 ARM 1 0 1 0 1 MCM X X X X X N A Sub Bus Errors Error Code Bit 7 Bit 6 Bit 5 0 0 0 ...

Page 149: ...t to the maximum current allowable through the G3 electronics Recommended External Fuse External fuses should be chosen depending upon manifold configuration Please refer to power consumption chart on page 25 for additional fuse sizing information Spike Suppression Output spike suppression is internally provided for both discrete and valve outputs Discrete Outputs Maximum 0 5 Amps per output All o...

Page 150: ...ult Settings IP address 192 168 3 120 in FLASH MAC Address A unique alpha numeric code for each node 00 15 24 XX XX XX Baud Rate 10 100 Mbit per sec Autobaud DHCP BOOTP Enabled Communication Method Full Half Duplex Auto Detect Valve Side Output Bytes 4 Bytes 32 Allocated Valve Coil Outputs Discrete I O Side I O Bytes Self Configuring based on the I O modules installed ...

Page 151: ...ower not present or connected improperly on Auxiliary Power connector Check for 24VDC on the 24 VDC Valves and Outputs pin of the MINI Auxiliary Power connector of the Comm module Unable to go to the manifold s web page Bad cabling incorrect computer settings web server disabled etc Please see page 110 No Activity Link LED No network connection Verify the type of cable straight thru or crossover t...

Page 152: ...and configurable parameters necessary for operation on an EtherNet IPTM network Explicit Messaging Messaging that sends data to perform request response functions Ground This term is used to indicate an earth or chassis ground I O Any combination of inputs and outputs Idle A zero 0 length poll message i e scanner in program mode IGMP Snooping See Implicit Messaging Implicit Messaging A function th...

Page 153: ... software Segment Nodes connected to a continuous section of communication media Simple Network Management Protocol SNMP A protocol used to monitor EtherNet devices switches routers and networks connected by communication media Sinking NPN Method of connecting electrical circuits in which the zero 0 volt DC side is switched and the common is positive Sourcing PNP Method of connecting electrical ci...

Page 154: ...ther information is required please call ASCO Numatics Technical Support Department at 248 596 3333 Issues relating to network setup PLC programming sequencing software related functions etc should be handled with the appropriate product vendor Information on device files technical manuals local distributors and other ASCO Numatics products and support issues can be found on the ASCO Numatics webs...

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