NuAire XBC75 Installation Manual Download Page 22

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09. 06. 21. Document Number  671786

Nuaire | Western Industrial Estate | Caerphilly | CF83 1NA | nuaire.co.uk

XBC75 & 85 (AS Control)

Installation Manual

 

DECLARATION OF INCORPORATION AND INFORMATION FOR SAFE INSTALLATION,  
OPERATION AND MAINTENANCE

INFORMATION FOR SAFE INSTALLATION, OPERATION AND MAINTENANCE
OF NUAIRE VENTILATION EQUIPMENT

We declare that the machinery named below is intended to be assembled with
other components to constitute a system of machinery. All parts
except for moving parts requiring the correct installation of safety guards comply
with the essential requirements of the Machinery Directive. The
machinery shall not be put into service until the system has been
declared to be in conformity with the provisions of the EC Machinery
Directive.

Designation of machinery:  

 

XBOXER XBC Ecosmart Adapt (AS)    

 

   models 

Machinery Types:    

 

Supply & Extract fans with Heat  

 

   Recovery

 

Relevant EC Council Directives:  

2006/42/EC (Machinery Directive)

Applied  Harmonised  Standards:  

BS EN ISO 12100, BS EN ISO 13857  

 

 

 

 

EN60204-1, BS EN ISO 9001

Applied National Standards: 

 

BS848 Parts 1, 2.2 and 5

Signature of manufacture representatives:

Name: 

  Position: 

  Date: 

1)C. Biggs   

 

Technical Director 

 

2)A. 

Jones 

  Manufacturing 

Director 

 

 

To comply with EC Council Directives 2006/42/EC Machinery Directive and 2014/30/EU (EMC).
To be read in conjunction with the relevant product documentation (see 2.1)

1.0  

GENERAL

1.1  

The equipment referred to in this 

Declaration of Incorporation

 is supplied by Nuaire to

 

be assembled into a ventilation system which may or may not include additional

 components.
 

The entire system must be considered for safety purposes and it is the responsibility of

 

the installer to ensure that all of the equipment is installed in compliance with the

 

manufacturers recommendations and with due regard to current legislation and codes

 

of practice.

2.0  

INFORMATION SUPPLIED WITH THE EQUIPMENT

2.1  

Each item of equipment is supplied with a set of documentation which provides the

 

information required for the safe installation and maintenance of the equipment.

 

This may be in the form of a Data sheet and/or Installation and Maintenance instruction.

2.2  

Each unit has a rating plate attached to its outer casing. The rating plate provides

 

essential data relating to the equipment such as serial number, unit code and electrical

 

data. Any further data that may be required will be found in the documentation.

 

If any item is unclear or more information is required, contact Nuaire.

2.3 

Where warning labels or notices are attached to the unit the instructions given must be

 

adhered to.

3.0  

TRANSPORTATION, HANDLING AND STORAGE

3.1  

Care must be taken at all times to prevent damage to the equipment. Note that shock

 

to the unit may result in the balance of the impeller being affected.

3.2 

 When handling the equipment, care should be taken with corners and edges and that

 

the weight distribution within the unit is considered. Lifting gear such as slings or ropes

 

must be arranged so as not to bear on the casing.

3.3  

Equipment stored on site prior to installation should be protected from the weather and

 

steps taken to prevent ingress of contaminants.

4.0  

OPERATIONAL LIMITS

4.1  

It is important that the specified operational limits for the equipment are adhered to

 

e.g. operational air temperature, air borne contaminants and unit orientation.

4.2  

Where installation accessories are supplied with the specified equipment eg.

 

wall mounting brackets. They are to be used to support the equipment only.

 

Other system components must have separate provision for support.

4.3  

Flanges and connection spigots are provided for the purpose of joining to duct work

 

systems. They must not be used to support the ductwork.

4.4  

Local Environment - Humidity.

 Ambient humidity (the humidity at the unit’s installed

 

location) shall be within the range: 10 to 95% (for controls, non-condensing).

 

Air humidity (the humidity of the air passing through the unit) shall be within the

 

range: 10 to 95% (for controls, non-condensing).

5.0  

INSTALLATION REQUIREMENTS

 

In addition to the particular requirements given for the individual product, the following

 

general requirements should be noted.

5.1 

 Where access to any part of equipment which 

moves

, or can become 

electrically live

 are

 

not prevented by the equipment panels or by fixed installation detail (e.g. ducting), then

 

guarding to the appropriate standard must be fitted.

5.2 

 The electrical installation of the equipment must comply with the requirements of the

 

relevant local electrical safety regulations.

5.3 

 For EMC all control and sensor cables should not be placed within 50mm or on the same

 

metal cable tray as 230V switched live, lighting or power cables and any cables not

 

intended for use with this product.

6.0 

 COMMISSIONING REQUIREMENTS

6.1 

 General pre-commissioning checks relevant to safe operation consist of the following:

 

Ensure that no foreign bodies are present within the fan or casing.

 

Check electrical safety. e.g. Insulation and earthing.

 

Check guarding of system.

 

Check operation of Isolators/Controls.

 

Check fastenings for security.

6.2 

 Other commissioning requirements are given in the relevant product documentation.

7.0 

 OPERATIONAL REQUIREMENTS

7.1  

Equipment access panels must be in place at all times during operation of the unit, and 

 

must be secured with the original fastenings.

7.2  

If failure of the equipment occurs or is suspected then it should be taken out of service

 

until a competent person can effect repair or examination. (Note that certain ranges of

 

equipment are designed to detect and compensate for fan failure).

8.0  

MAINTENANCE REQUIREMENTS

8.1  

Specific maintenance requirements are given in the relevant product documentation.

8.2  

It is important that the correct tools are used for the various tasks required.

8.3  

If the access panels are to be removed for any reason the electrical supply to the unit

 

must be isolated.

8.4  

A minimum period of two minutes should be allowed after electrical disconnection before

 

access panels are removed. This will allow the impeller to come to rest.

 

NB: Care should still be taken however since airflow generated at some other point

 

in the system can cause the impeller to “windmill” even when power is not present.

8.5  

Care should be taken when removing and storing access panels in windy conditions.

Note: All standards used were current and valid at the date of signature.

13. 05. 16.

13. 05. 16.

Summary of Contents for XBC75

Page 1: ...PARTS This unit contains fast moving rotational parts which may start automatically It is the sole responsibility of the installer to adequately guard these components REFER TO INSTRUCTION MANUAL Rea...

Page 2: ...ttenuator Length 900 900mm 6 Unit Roof No Suffix Standard Unit No Roof WP Twin Pitched Roof Factory Fitted 3 0 DELIVERY 3 1 Receiving Equipment All equipment is inspected prior to despatch and leaves...

Page 3: ...ensions mm and Weights kg Includes unit and 76mm high base frame Unit Code Unit Dimensions mm Control Dimensions mm Unit Weight kg Packed Weight kg A B C J K M E F G XBC75 H 2800 2126 876 940 740 940...

Page 4: ...ion Dimensions mm Weight kg Width Height Length 4 XBC75 H MD24V Motorised dampers 24V for Horizontal XBC75 Adapt Siemens AS control units 620 560 165 14 4 XBC85 H MD24V Motorised dampers 24V for Horiz...

Page 5: ...and Weights kg Unit Code Unit Dimensions mm Control Dimensions mm Unit Weights Packed Weights A B C J F H W D kg kg XBC75 H 2500 954 1416 610 894 60 954 2500 630 730 XBC85 H 3000 1000 1676 940 740 65...

Page 6: ...Weight kg Width Height Length 4 XBC75 V MD24V Motorised dampers 24V for Vertical XBC75 units with Adapt Siemens AS control 620 560 165 14 4 XBC85 V MD24V Motorised dampers 24V for Vertical XBC85 unit...

Page 7: ...ttery 5 2 Vertical Units e g XBC75 V XBC85 V 8 Vertical Unit Access All access panels are located on one side of the fan unit Note Unit must be isolated before panels are removed 9 Vertical Unit Overv...

Page 8: ...ndition Observe and record filter pressure drops after performance commissioning Typically filter dirty condition occurs when the initial filter clean readings have been increased by 125Pa If filter m...

Page 9: ...XBC75 H MD24V Vertical XBC75 V MD24V needs to be fitted after the silencer This ensures that breakout noise levels are kept to a minimum Fully interlocking parallel blades half inch diameter electrop...

Page 10: ...h the switch will trip When the pressure falls below this set value the switch returns to its resting position 6 4 2 Switch Wiring The cable gland is designed for cables with alternative sheath diamet...

Page 11: ...Air Temperature Sensor D Thermal Trip Electric Heater Only E LPHW Heater LPHW Models Only F Bypass Damper Drive G Condensate Pump Alarm H Fresh Air Temperature I Extract Fan Drive Health 6 5 2 Horizo...

Page 12: ...mer will produce an unpredictable result and is not recommended Volt free versions of the switched live signals are also available at terminals T33 T34 T35 T36 Link two contacts to activate the signal...

Page 13: ...MP terminals blocks 19 Removing Terminal Connections 7 7 4 Fitting Jumpers Terminal blocks can be connected together to increase the number of terminals at the same potential using push in jumpers In...

Page 14: ...cument Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual 7 8 Physical Layout Diagrams 7 8 1 Horizontal Units 25 Physical Layout Ho...

Page 15: ...15 09 06 21 Document Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual 7 8 2 Vertical Units 26 Physical Layout Vertical Units...

Page 16: ...ly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual 7 9 Wiring Diagrams All inter connections between circuit boards blowers and sensors are made at the factory This diagram only shows th...

Page 17: ...17 09 06 21 Document Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual 28 Wiring Diagram Electric Heater...

Page 18: ...clockwise or anticlockwise It is recommended that the frost condition temperature is set at 4 C 8 2 Electric Frost Coils 8 2 1 Wiring The heater requires two connections the relay link up and the 400V...

Page 19: ...or cooling options 9 8 Frost Protection Should the internal temperature of the unit fall below a value defined in the commissioning variables the control will override all heating cooling logic to ope...

Page 20: ...ean with a soft brush or vacuum Check for signs of contamination 10 3 Annually Thoroughly inspect the unit and its components for corrosion acting immediately to treat restore any damaged areas All el...

Page 21: ...on plate attached to the unit casing Part Number Description XBC75 V FILTERKIT XBC75 Replacement G4 Panel Filters x4 776187 XBC75 Replacement Blower Assembly x1 18kg XBC75 H FILTERKIT XBC85 Replacemen...

Page 22: ...er and steps taken to prevent ingress of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is important that the specified operational limits for the equipment are adhered to e g operational air temperature...

Page 23: ...23 09 06 21 Document Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual NOTES...

Page 24: ...24 09 06 21 Document Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual NOTES...

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