NuAire XBC75 Installation Manual Download Page 2

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09. 06. 21. Document Number  671786

Nuaire | Western Industrial Estate | Caerphilly | CF83 1NA | nuaire.co.uk

XBC75 & 85 (AS Control)

Installation Manual

2.0 INTRODUCTION

The information contained in this document provides details of 
installation, operation and maintenance for installers and users of 
the XBOXER XBC75 & 85 Supply and Extract Ventilation Units with 
Heat Recovery.

This supply and extract air handling unit range comprises an 
combination of high efficiency centrifugal fans with EC motors, a 
counterflow design plate heat exchanger, filters, optional heaters 
(LPHW and Electric) and a casing with high mass acoustic treatment.

The one-piece ventilation unit shall be constructed with double 
skinned Aluzinc panels on an aluminium Pentapost frame with integral 
acoustic mineral fibre ensuring low breakout noise levels. The unit 
shall incorporate a high efficiency aluminium counterflow plate heat 
exchanger matrix with a thermal efficiency of up to 92%, fitted with 
a segmented 100% bypass facility and actuator (patent app. for) 
operating under automatic control. 

A range of matched, side by side internal and external attenuators 
(horizontal units) and double deck internal and external attenuators 
(vertical units) with a similar construction method to that of the unit is 
available.

General information regarding performance and specifications for the 
equipment may be obtained from our Technical Literature, and / or 
project specific documentation.

2.1 XBC Unit Code Description

 

 

1

2

-

3

-

4

5

-

7

-

8

XBC 75

-

H

-

L

AS

-

R

-

WP

   

1. Range:  

 

XBOXER

2. Unit Size:  

 

75, 85

3. Unit Layout: 

 

H = 

Horizontal 

  

 

V = 

Vertical

4. Heating Type:   

E = 

Electric 

  

 

L =

 LPHW 

  

 

N =

 No Heating

5. Control Type: 

 

AS 

= Adapt Siemens

6. Unit Handing:   

No Affix =

 Left Hand Arrangement 

  

 

R =

 Right Hand Arrangement

7. Unit Roof:  

 

No Suffix =

 Standard Unit (No Roof) 

  

 

WP =

 Twin Pitched Roof (Factory Fitted)

2.2 Matched Attenuator Code Description

 

1

2

-

3

-

4

5

-

6

XBC

75

-

H

-

SIL

900

-

WP

   

1. Range:  

 

XBOXER

2. Unit Size:  

 

75, 85

3. Unit Layout: 

 

H = 

Horizontal 

  

 

V = 

Vertical

4. Ancillary Type:   

SIL = 

Attenuator

5. Attenuator Length: 

900 =

 900mm

6. Unit Roof:  

 

No Suffix = 

Standard Unit (No Roof) 

  

 

WP = 

Twin Pitched Roof (Factory Fitted)

3.0 DELIVERY

3.1 Receiving Equipment

All equipment is inspected prior to despatch and leaves the factory in 
good condition. Upon receipt of the equipment an inspection should be 
made and any damage indicated on the delivery note.

Particulars of damage and/or incomplete delivery should be endorsed 
by the driver delivering the goods before offloading by the purchaser. 
No responsibility will be accepted for damage sustained during the 
offloading from the vehicle or on the site thereafter. All claims for 
damage and/or incomplete delivery must be reported to Nuaire within 
two days of receipt of the equipment.

3.2 Vehicle Offloading / Equipment Handling

XBC unit sections will be delivered to site in one section. 

The weight 

of the unit modules and palletised items is displayed on the unit rating 
plate or on the packaging. Some of the modules have an 

‘uneven’ 

weight distribution, and this will be indicated by labelling where 
appropriate. Ensure that lifting and handling equipment is adequately 
rated. Offloading and positioning of the equipment is the responsibility 
of the purchaser.

Spreaders should be used when lifting with slings to avoid damage 
to the casings. Care must be taken to ensure that slings are correctly 
positioned to avoid crushing and twisting of the unit castings. Where 
channels and/or support frames are bolted to the underside of the unit 
casing, slings or fork-lift arms should be positioned to locate in the 
apertures in the channels. If Lifting Eyes have been supplied / fitted it is 
recommended that they are used.

CAUTION: The XBC75 & 85 fan units have an uneven weight 
distribution, please refer to the unit labelling before lifting / 
offloading the unit.

Palletised.

Slings via spreaders fitted to unit with base frame.

Lifting Examples

3.3 Storage

The equipment must be stored in a dry, internal location. Ductwork 
connection apertures shall be sealed against the ingress of dust, water 
and vermin. If the storage period is to exceed two months, contact 
Nuaire for guidance on the appropriate “mothballing” procedures. Do 
not stack units, modules or components.

Summary of Contents for XBC75

Page 1: ...PARTS This unit contains fast moving rotational parts which may start automatically It is the sole responsibility of the installer to adequately guard these components REFER TO INSTRUCTION MANUAL Rea...

Page 2: ...ttenuator Length 900 900mm 6 Unit Roof No Suffix Standard Unit No Roof WP Twin Pitched Roof Factory Fitted 3 0 DELIVERY 3 1 Receiving Equipment All equipment is inspected prior to despatch and leaves...

Page 3: ...ensions mm and Weights kg Includes unit and 76mm high base frame Unit Code Unit Dimensions mm Control Dimensions mm Unit Weight kg Packed Weight kg A B C J K M E F G XBC75 H 2800 2126 876 940 740 940...

Page 4: ...ion Dimensions mm Weight kg Width Height Length 4 XBC75 H MD24V Motorised dampers 24V for Horizontal XBC75 Adapt Siemens AS control units 620 560 165 14 4 XBC85 H MD24V Motorised dampers 24V for Horiz...

Page 5: ...and Weights kg Unit Code Unit Dimensions mm Control Dimensions mm Unit Weights Packed Weights A B C J F H W D kg kg XBC75 H 2500 954 1416 610 894 60 954 2500 630 730 XBC85 H 3000 1000 1676 940 740 65...

Page 6: ...Weight kg Width Height Length 4 XBC75 V MD24V Motorised dampers 24V for Vertical XBC75 units with Adapt Siemens AS control 620 560 165 14 4 XBC85 V MD24V Motorised dampers 24V for Vertical XBC85 unit...

Page 7: ...ttery 5 2 Vertical Units e g XBC75 V XBC85 V 8 Vertical Unit Access All access panels are located on one side of the fan unit Note Unit must be isolated before panels are removed 9 Vertical Unit Overv...

Page 8: ...ndition Observe and record filter pressure drops after performance commissioning Typically filter dirty condition occurs when the initial filter clean readings have been increased by 125Pa If filter m...

Page 9: ...XBC75 H MD24V Vertical XBC75 V MD24V needs to be fitted after the silencer This ensures that breakout noise levels are kept to a minimum Fully interlocking parallel blades half inch diameter electrop...

Page 10: ...h the switch will trip When the pressure falls below this set value the switch returns to its resting position 6 4 2 Switch Wiring The cable gland is designed for cables with alternative sheath diamet...

Page 11: ...Air Temperature Sensor D Thermal Trip Electric Heater Only E LPHW Heater LPHW Models Only F Bypass Damper Drive G Condensate Pump Alarm H Fresh Air Temperature I Extract Fan Drive Health 6 5 2 Horizo...

Page 12: ...mer will produce an unpredictable result and is not recommended Volt free versions of the switched live signals are also available at terminals T33 T34 T35 T36 Link two contacts to activate the signal...

Page 13: ...MP terminals blocks 19 Removing Terminal Connections 7 7 4 Fitting Jumpers Terminal blocks can be connected together to increase the number of terminals at the same potential using push in jumpers In...

Page 14: ...cument Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual 7 8 Physical Layout Diagrams 7 8 1 Horizontal Units 25 Physical Layout Ho...

Page 15: ...15 09 06 21 Document Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual 7 8 2 Vertical Units 26 Physical Layout Vertical Units...

Page 16: ...ly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual 7 9 Wiring Diagrams All inter connections between circuit boards blowers and sensors are made at the factory This diagram only shows th...

Page 17: ...17 09 06 21 Document Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual 28 Wiring Diagram Electric Heater...

Page 18: ...clockwise or anticlockwise It is recommended that the frost condition temperature is set at 4 C 8 2 Electric Frost Coils 8 2 1 Wiring The heater requires two connections the relay link up and the 400V...

Page 19: ...or cooling options 9 8 Frost Protection Should the internal temperature of the unit fall below a value defined in the commissioning variables the control will override all heating cooling logic to ope...

Page 20: ...ean with a soft brush or vacuum Check for signs of contamination 10 3 Annually Thoroughly inspect the unit and its components for corrosion acting immediately to treat restore any damaged areas All el...

Page 21: ...on plate attached to the unit casing Part Number Description XBC75 V FILTERKIT XBC75 Replacement G4 Panel Filters x4 776187 XBC75 Replacement Blower Assembly x1 18kg XBC75 H FILTERKIT XBC85 Replacemen...

Page 22: ...er and steps taken to prevent ingress of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is important that the specified operational limits for the equipment are adhered to e g operational air temperature...

Page 23: ...23 09 06 21 Document Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual NOTES...

Page 24: ...24 09 06 21 Document Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual NOTES...

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