NuAire Ecosmart Boxer ESBH Series Installation Manual Download Page 12

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22. 09. 20. Document Number  671188

Nuaire | 

Western Industrial Estate 

Caerphilly 

CF83 1NA 

|

 

nuaire.co.uk

ESBH

Installation Manual

5.2 Mechanical

Wet systems require the setting of the flow valve. Set as general 
commissioning procedures - refer to the specified design flow 
duties and the documentation attached to each valve.

Frost protection must be incorporated on shut down and 
fresh air conditions to avoid the coil and associated pipework 
freezing. Ideally, where the system is at risk of frost damage, 
the addition of a proprietary antifreeze solution to the water is 
recommended.

DX coils have two separate cooling stages with independent 
condenser units, the coils are supplied with ends sealed. 
Connection, commissioning and setting to work is the 
responsibility of the condensing unit installer

6.0 MAINTENANCE

It is important that maintenance checks are recorded and that the 
schedule is always adhered to, in all cases, the previous report should 
be referred to.

Isolate from power supply before removing any covers. During 
installation / maintenance ensure all covers are fitted before 
switching on the mains supply. 

An Inverter is used to provide speed control. When the fan is 
isolated, allow 5 minutes for the capacitors in the inverter to 
discharge before commencing any work on the unit.

6.1 Routine Maintenance

Clean all areas of unit and treat any areas of corrosion.

Check all access doors for leakage and if necessary locks should be 
adjusted and any replacement gasket materials should be replaced 
as required. 

Any drain trays should be cleaned and repaired if necessary. 

6.2 Every 3 Months 

Check filters and change/clean if required, failure to do so may 
impair the performance and energy efficiency of this unit.

Ensure condensate drains are cleaned clear and that water can 
flow freely from unit.

Check fin coil banks and heat exchangers. If necessary clean with a 
soft brush or vacuum. Check for signs of contamination. 

6.3 Annually 

Thoroughly inspect the unit and its components for corrosion, 
acting immediately to treat/restore any damaged areas. 

All electrical terminals within the unit should be tightened. 

Check all earth connections. 

Check control dampers blades. 

Check operation of damper actuators and linkages and adjust as 
necessary. 

Coil faces should be inspected and any dust removed. 

6.4 Checking Belt Tension

Measure the span length (Figure 27).

At the centre of the span, apply a force at right angles to the belt 
sufficient to deflect one belt 16mm for every metre of span length  
(Figure 27). The force required to deflect the ‘V’ belt should be 
from 0.5kg to 0.8kg.

Tighten the pinch bolts.

6.5 Adjusting Drive Belt Tension (Sizes 3-6)

To check the correct tension of a drive belt, apply a force at right angles 
to the centre of the belt span sufficient to deflect the belt 16mm for 
every metre of span length (Figure 26). The force required to deflect the 
‘V’ belt should be from 0.5kg to 0.8kg.

 
 
 
 
 
 
 

Anti-vibration moutings

Deflection

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Adjusting Drive Belt Tension (Sizes 3-6)

6.6 Adjusting Drive Belt Tension (Size 7)

All belt drive units incorporate belt tensioning devices. To adjust the 
belt tension, slacken the pinch bolt on the sides of the motor plate. 
Turn the adjusting bolt clockwise to tighten the belt and counter 
clockwise to loosen it. The drive should be tensioned until a slight bow 
appears in the slack side of the ‘V’ belt when running under load. 
 
 
 
 
 
 
 
 
 
 
 
 

Span

Force

Adusting Bolt

Pinch Bolt

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Adjusting Drive Belt Tension (Size 7)

6.7 Changing a Drive Belt

To replace a belt, remove the two bolts from the motor mounting 
furthest from the fan and slacken the remaining two bolts. Lift the 
motor plate and remove the belt. Replacing the belt is the reverse of 
this procedure.

7.0 WARRANTY

The 5 year warranty starts from the day of delivery and includes parts 
and labour for the first year. The remaining period covers replacement 
parts only.

This warranty is void if the equipment is modified without 
authorisation, is incorrectly applied, misused, disassembled, or not 
installed, commissioned and maintained in accordance with the details 
contained in this manual and general good practice.

The product warranty applies to the UK mainland and in accordance 
with Clause 14 of our Conditions of Sale. Customers purchasing from 
outside of the UK should contact Nuaire International Sales office for 
further details.

Failure to maintain the unit as recommended will invalidate the 
warranty.

Summary of Contents for Ecosmart Boxer ESBH Series

Page 1: ...parts Duct runs terminating close to the fan must be adequately protected by suitable guards This appliance should not be used by children or persons with reduced physical sensory or mental capabilit...

Page 2: ...ring tactile dexterity Safety Glasses when conducting any cleaning cutting operation or exchanging filters Reusable Half Mask Respirators when replacing filters which have been in contact with normal...

Page 3: ...odular Unit Arrangement 2 3 Dimensions Weights Full details with project specific documents and drawings are available from the Nuaire Technical Estimating Department 2 4 Handling Upon receipt of the...

Page 4: ...and secured via the studs and nuts provided Access to each securing point is by removal of the access doors on each section Each joint must be appropriately sealed to ensure weathering and to prevent...

Page 5: ...ns of local isolation by others for maintenance purposes A suitable isolator is available from Nuaire as a separate option This product must be earthed 4 1 Electrical Information Unit Model FLC Fan On...

Page 6: ...AND ON OFF AUTO HEATER COOL Cooling signal demand Frost alarm signal DX1 coil Signal for if fitted DX2 coil Signal for if fitted 25 30 2 5 Set air off of LPHW coil temperature 0V 0 10V BMS signal 4 2...

Page 7: ...ons for ECOSMART devices 1 a switched live signal is connected 2 A ES PIR ES TC or BMS signal is connected Max SL run on Min Trickle Test 1 0 Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost Tx Rx...

Page 8: ...emand signal Earth Run signal Fault signal FAULT RUN HEAT DAMPER DEMAND L3 L2 L1 N E 3ph N mains 400V 50Hz 5 6 3 2 1 4 U V W E L3 L1 L2 U V W L3 L2 L1 15 13 14 12 9 7 5 8 6 10 11 15 12 14 13 CONTACTER...

Page 9: ...400V 50Hz 3ph N mains 5 3 6 1 2 4 U V W E L3 L2 L1 U V W L3 L2 L1 15 14 12 13 9 8 7 6 5 11 10 15 13 14 12 CONTACTER A1 A2 ON OFF AUTO HEATER COOL Cooling signal demand Frost signal alarm DX1 coil Sign...

Page 10: ...his will cancel the delay 16 Damper Connections OP Drive Open Spring Close Drive Open Drive Close S4 S6 230V motor 230V motor A fan starting delay of 1 minute is imposed to enable the damper to open T...

Page 11: ...nnector 5 1 1 Test Button The test button allows the blower within the unit to be checked for its operation If the fan is running already press the button once to stop the fan press again to switch on...

Page 12: ...nit should be tightened Check all earth connections Check control dampers blades Check operation of damper actuators and linkages and adjust as necessary Coil faces should be inspected and any dust re...

Page 13: ...energy from waste centres Remaining Items can be further segregated and processed in accordance with the zero waste hierarchy Please call After Sales Support for further information on items not list...

Page 14: ...nd steps taken to prevent ingress of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is important that the specified operational limits for the equipment are adhered to e g operational air temperature air...

Page 15: ...15 22 09 20 Document Number 671188 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk ESBH Installation Manual NOTES...

Page 16: ...16 22 09 20 Document Number 671188 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk ESBH Installation Manual NOTES...

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