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22. 09. 20. Document Number  671188

Nuaire | 

Western Industrial Estate 

Caerphilly 

CF83 1NA 

|

 

nuaire.co.uk

ESBH

Installation Manual

4.3 Connections

4.3.1 Mains Connections

Mains cables should be suitably sized and terminated at terminals 
shown on the appropriate diagram.

Where units form part of a system it will be necessary to install 
and connect mains wiring between controls and devices such as 
heat exchangers and motorised dampers - refer to the relevant 
section of this document.

Where units are supplied in modular sections, sizes 3 to 7, it will 
also be necessary to install and connect mains wiring between 
sensors and actuators. Extension of the cable looms may be 
required.

4.3.2 Control Connections

Net - the 4 IDC plug-in connectors are provided for the connection of 
compatible sensors, manual controls and for linking the fans together 
under a common control. If more than 4 connections are required, 
the junction box (product code ES-JB) should be used (see data cable 
installation).

Where units are supplied in modular sections, sizes 3 to 7, or as part 
of a system it will also be necessary to install data cable (supplied) 
between Ecosmart controls and from Ecosmart sensors and heat 
exchanger etc.

 
 
 
 
 
 
 
 
 

14 

Ecosmart 'Net' Connections 

4.3.3 Switched Live (SL) Terminal

A signal of 100 - 230V AC will activate the fan from either its off 
state or trickle state (see setting to work-trickle switch). When the 
SL is disconnected the fan will over-run (see setting to work-timer 
adjustment). 

Do not take this signal from an isolating transformer.

 
 
 
 
 
 
 
 
 
 
 

15 

Switched Live Terminal Connections 

SL

L

E

N

Remove link if switched live signal, an 

enabler or BMS signal is connected

Mains connection 

230V 50Hz 1PH

4.3.4 Damper Connections

OP

 - 230V 50Hz 1A max supply to open the damper

CL

 - 230V 50Hz 1A max supply to close the damper

- Neutral supply to damper

RET 

- 230V ac return signal from the damper limit switch indicates the 

damper has reached its operating position. If the return signal is not 
present, the fan will wait for 1 minute before starting.

If a damper is not fitted, connect a link wire from OP to RET. This 
will cancel the delay.

16 

Damper Connections 

OP

Drive Open / Spring Close

Drive Open / Drive Close

S4

S6

230V

motor

230V

motor

A fan starting delay 
of 1 minute is 
imposed to enable 
the damper to 
open. 
To override the 
delay fit a link here.

A fan starting delay 
of 1 minute is 
imposed to enable 
the damper to 
open. 
To override the 
delay fit a link here.

All wiring is 1PH 230V 50Hz

All wiring is 1PH 230V 50Hz

White

Brown

Blue

2

1

CL

N

RET

OP

CL

N

RET

4.3.5 Volt Free Relay Contacts

The volt free contacts are not fused. If these are used to power any 
external equipment, the installer must provide adequate fusing or other 
protection.

These contacts are rated at 5A resistive, 0.5A inductive.

Run Connections 

  = Contacts closed when fan is running.

Fault Connections: No fault

  = Contacts closed.  

  

Fault

  

= Contacts open.

Heat Demand

  

= Contacts closed when heating selected. 

Cooling Demand

   = Contacts closed when cooling selected.  

Do not use this contact to switch compressors directly.

Frost Alarm

 - Contacts closed when air off temperature is 4°C or 

below. Fan shuts down, valve opens and the heat demand contacts 
activated.

DX1

 - contacts close when stage 1 of DX coil selected. 

DX2

 - contacts close when stage 2 of DX coil selected.

 
 
 
 
 
 
 
 
 
 
 
 

17 

Volt Free Connections 

RUN

Run signal

Fault signal

FAULT

Cooling
Demand
Signal

Frost 
Alarm
Signal

Signal for
DX1 coil
if fitted

Signal for
DX2 coil
if fitted

Connect to inlet 
sensor after unit 
is assembled

Outlet 
sensor

Inlet 

Sensor

4.3.6 Data Cable Installation

A 4-core SELV data cable is used to connect devices. Do not run data 
cable in the same conduit as the mains cables and ensure there is 
a 50mm separation between the data cable and other cables. The 
maximum cable run between any two devices is 300m when it is 
installed in accordance with the instructions.

Please note that the total data cable length used in any system 
must be less than 1000m. Keep the number of cable joints to a 
minimum to ensure the best data transmission efficiency between 
devices.

4.3.7 Maximum Number of Devices

The maximum number of devices (including fans) that can be 
connected together via the cable is 32, irrespective of their functions.

4.3.8 Other Low Voltage Cables

Follow the basic principle 

(as Data cable installation)

. Keep the cable 

run as short as possible and less than 50 metres.

Summary of Contents for Ecosmart Boxer ESBH Series

Page 1: ...parts Duct runs terminating close to the fan must be adequately protected by suitable guards This appliance should not be used by children or persons with reduced physical sensory or mental capabilit...

Page 2: ...ring tactile dexterity Safety Glasses when conducting any cleaning cutting operation or exchanging filters Reusable Half Mask Respirators when replacing filters which have been in contact with normal...

Page 3: ...odular Unit Arrangement 2 3 Dimensions Weights Full details with project specific documents and drawings are available from the Nuaire Technical Estimating Department 2 4 Handling Upon receipt of the...

Page 4: ...and secured via the studs and nuts provided Access to each securing point is by removal of the access doors on each section Each joint must be appropriately sealed to ensure weathering and to prevent...

Page 5: ...ns of local isolation by others for maintenance purposes A suitable isolator is available from Nuaire as a separate option This product must be earthed 4 1 Electrical Information Unit Model FLC Fan On...

Page 6: ...AND ON OFF AUTO HEATER COOL Cooling signal demand Frost alarm signal DX1 coil Signal for if fitted DX2 coil Signal for if fitted 25 30 2 5 Set air off of LPHW coil temperature 0V 0 10V BMS signal 4 2...

Page 7: ...ons for ECOSMART devices 1 a switched live signal is connected 2 A ES PIR ES TC or BMS signal is connected Max SL run on Min Trickle Test 1 0 Pwr Standby Fan 1 Fan 2 Heating Cooling Fault Frost Tx Rx...

Page 8: ...emand signal Earth Run signal Fault signal FAULT RUN HEAT DAMPER DEMAND L3 L2 L1 N E 3ph N mains 400V 50Hz 5 6 3 2 1 4 U V W E L3 L1 L2 U V W L3 L2 L1 15 13 14 12 9 7 5 8 6 10 11 15 12 14 13 CONTACTER...

Page 9: ...400V 50Hz 3ph N mains 5 3 6 1 2 4 U V W E L3 L2 L1 U V W L3 L2 L1 15 14 12 13 9 8 7 6 5 11 10 15 13 14 12 CONTACTER A1 A2 ON OFF AUTO HEATER COOL Cooling signal demand Frost signal alarm DX1 coil Sign...

Page 10: ...his will cancel the delay 16 Damper Connections OP Drive Open Spring Close Drive Open Drive Close S4 S6 230V motor 230V motor A fan starting delay of 1 minute is imposed to enable the damper to open T...

Page 11: ...nnector 5 1 1 Test Button The test button allows the blower within the unit to be checked for its operation If the fan is running already press the button once to stop the fan press again to switch on...

Page 12: ...nit should be tightened Check all earth connections Check control dampers blades Check operation of damper actuators and linkages and adjust as necessary Coil faces should be inspected and any dust re...

Page 13: ...energy from waste centres Remaining Items can be further segregated and processed in accordance with the zero waste hierarchy Please call After Sales Support for further information on items not list...

Page 14: ...nd steps taken to prevent ingress of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is important that the specified operational limits for the equipment are adhered to e g operational air temperature air...

Page 15: ...15 22 09 20 Document Number 671188 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk ESBH Installation Manual NOTES...

Page 16: ...16 22 09 20 Document Number 671188 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk ESBH Installation Manual NOTES...

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