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26. 01. 22. Document Number  671829

Nuaire | Western Industrial Estate | Caerphilly | CF83 1NA | nuaire.co.uk

BPS H-AT

Installation Manual

 

14 

Fan Plate Access Hatch

 

 

15 

Sensor Loop Connection

6.5 Condensate Drain

Plate heat exchanger components and modules that incorporate 
cooling coils may produce condensation during use. An insulated drip 
tray and condensate pump is provided where necessary. The drain 
connection must be connected to a suitable drainage point.

Condensate pump specification:

 

Maximum flow rate = 50 L/H 
Maximum head = 20m Vertical, 100m Horizontal 
Pipe Connection size (Low Pressure Condensate connection) = 8 mm

6.6 Thermal Wheel Drive / Belt Tension

Thermal wheel modules can be delivered with transport packing blocks, 
ensure any transport blocks are removed prior to operation of the 
thermal wheel. 

The thermal wheel belt is unhooked to prevent the thermal wheel belt 
from stretching during transportation. 

The thermal wheel motor is attached via a hanging motor bracket. To 
install the belt lift the spring motor upwards, hook the belt onto the 
pulley and slowly release the motor. 

Ensure that the rotation sensor is aligned with the sensing studs, 
as this can become misaligned during transport/installation thus 
causing a fault signal.

6.7 Weather Resistant Units

The units are supplied in multiple sections and have weather resistant 
roof components that must be fitted and sealed after the unit sections 
are bolted together. All necessary fixings are supplied with each unit 
and are normally bagged and located within the fan section. Suitable 
mastic sealant is to be provided by others.

Where the weatherproof roof assembly of two sections meet, the 
metal hinged weatherproof cover strip must be closed to seal the seam 
between unit sections and fixed with the bolts provided. 

The equipment must not be exposed to the weather in an unassembled 
or partially assembled state. All roof terminal, ductwork, sealing and 
assembly work must be completed before the unit can be considered 
weather resistant.

6.8 Unit Connections

6.8.1 Ducting

Nuaire do not provide ductwork connections with units, instead the 
open ended framework should be utilised. Flanged connections are 
available as an option, refer to technical documents for information 
relating specifically to the manufactured unit.

6.8.2 Coil

When connecting coils, special care is needed to allow for expansion 
and contractions. Prior to any equalising connection, ensure that the 
thermostatic expansion valve for the DX coil is securely fitted. 

Additional care must be taken when using R32 or other flammable 
refrigerants: your commissioned system must comply with the 
requirements of BS EN 378. Units must be fitted with gas detection 
systems (or deploy other suitable control method) to ensure that, 
in the event of a refrigerant leak, the Lower Flammability Limit is 
not exceeded.

Each coil section should be trapped and special care should be taken to 
ensure that there are no vertical rising condense lines, unless pumped.

Wet pipe connections sizes are listed in the table below.

Care should be taken to ensure that all pipework is adequately 
supported, therefore ensuring that no additional weight is added to the 
unit. Extra precaution should be taken to prevent pipe damage on site, 
as the fragile pipework will protrude from the side of the unit.

If a frost coil is not fitted then appropriate control methods must 
be taken to prevent the coils, filters and other equipment from 
freezing (by others).

Unit 

Size

Frost Coil 

(LPHW)

Heating Coil 

(LPHW)

Cooling Coil 

(CHW)

Flow

Return

Flow

Return

Flow

Return

05

 15 mm

 15 mm

 15 mm

 15 mm

22 mm

22 mm

10

22 mm

22 mm

22 mm

22 mm

22 mm

22 mm

15

22 mm

22 mm

22 mm

22 mm

28 mm

28 mm

20

28 mm

28 mm

28 mm

28 mm

35 mm

35 mm

Summary of Contents for BPS H-AT

Page 1: ...nufacturer its service agent or similarly qualified persons in order to avoid a hazard Precautions must be taken to avoid the back flow of gases into the room from the open flue of gas or other fuel b...

Page 2: ...ion operation and maintenance for installers and users of the BOXER PACKAGED SOLUTION BPS AHU units with heat recovery The BPS AHU range is manufactured from Aluzinc corrosion resistant steel with 50m...

Page 3: ...ust Right Handed for Horizontal PHX Units Frost Coil Electric 2 B AH FE R BPS size Frost Coil Electric 36kW Right Handed for Horizontal PHX Units B AH FE L BPS size Frost Coil Electric 36kW Left Hande...

Page 4: ...m Only individual modules should be lifted or manoeuvred The units must not be lifted or manoeuvred pre assembled All base frame sections will have 50mm square lifting holes at the end of each side to...

Page 5: ...tray may be inspected and cleaned if necessary The LPHW and Electrical heater settings coil bleed and drain and all other control adjustments are similarly accessible Side access where possible is pr...

Page 6: ...s EXTRACT SUPPLY INTAKE DISCHARGE Access Shown from top Right hand R Access 600mm 600mm 10 Top View of Access For Right Hand Plate Heat Exchanger Units 5 2 Access Areas 5 2 1 Left Hand Plate Heat Exch...

Page 7: ...for the units failing a site leakage test if the above have not been carried out correctly 6 3 Module Joints After unwrapping temporarily remove the rubber weatherproof cover strip and M10 base frame...

Page 8: ...ixed with the bolts provided The equipment must not be exposed to the weather in an unassembled or partially assembled state All roof terminal ductwork sealing and assembly work must be completed befo...

Page 9: ...t the requirement of removing the roof terminal Figure 17 6 11 Damper Roof Terminal Assembly The inlet outlet dampers and roof terminals are pre assembled for BPS sizes 07 12 and 17 on a double skinne...

Page 10: ...8 A 35 A 13 9 A 13 9 A 35 A B 20H AT 12 8 A 12 8 A 53 A 17 3 A 17 3 A 53 A B820H AT 9 6 A 9 6 A 53 A 14 1 A 14 5 A 53 A Denotes any Character These heater models require a separate power supply for t...

Page 11: ...ER UNIT Unit Isolator 21 Isolator Locations 7 6 3 Network Settings IP address 192 168 11 12 Subnet mask 255 255 255 0 LAN 011 node 012 7 7 Connection Chart Description iQ4E Terminal No 8DO Terminal No...

Page 12: ...ocks 24 Removing a Conductor from a Terminal 7 9 4 Jumpers Terminal blocks can be commoned together to increase the number of terminals at the same potential using push in jumpers In these cases the t...

Page 13: ...0 8 20 Section 7 10 3 Section 7 10 4 Section 7 10 6 Section 7 10 8 7 10 Wiring Diagrams A series of basic connection wiring diagrams have been provided to assist on site wiring In order to reference t...

Page 14: ...Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H AT Installation Manual 7 10 4 Unit Sizes 05 20 with Electric Heating No or CHW Cooling 31 Unit Sizes 07 22 with Electric Heatin...

Page 15: ...671829 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H AT Installation Manual 7 10 5 Unit Sizes 05 10 with No or LPHW Heating Reverse Cycle DX 32 Unit Sizes 07 12 with No or LP...

Page 16: ...671829 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H AT Installation Manual 7 10 6 Unit Sizes 15 20 with No or LPHW Heating Reverse Cycle DX 33 Unit Sizes 15 20 with No or LP...

Page 17: ...r 671829 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H AT Installation Manual 7 10 7 Unit Sizes 05 10 with Electric Heating Reverse Cycle DX 34 Unit Sizes 05 10 with Electric...

Page 18: ...r 671829 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H AT Installation Manual 7 10 8 Unit Sizes 15 20 with Electric Heating Reverse Cycle DX 35 Unit Sizes 15 20 with Electric...

Page 19: ...ed the unit will increase the fans speeds as required until the pressure differential between the extract air and atmosphere reaches the constant pressure setpoint The pressure sensor is a 0 10v 0 100...

Page 20: ...dule module is provided in the Trend strategy When the schedule is on the heating output reverts to LPHW Electric heating The enable run on time must be set to 3 minutes for reverse cycle units This i...

Page 21: ...ecirc Force Recirc damper to recirc mode On Off Off 52 Damper NoRecirc Force Recirc damper out of recirc mode On Off Off Knob No Name Description Range Default 2 Run on Time Run on timer value 0 3600...

Page 22: ...maximum voltage to be supplied to the fan motor 6 10 v 10 v 41 CP Loop Gain Constant Pressure Loop Gain 0 50 0 5 42 IO Damper Delay Delay to allow inlet outlet dampers to open 0 300 sec 0 sec 43 Boos...

Page 23: ...concentration and temperature of the air The space sensors have additional options of humidity monitoring and a 4 digit display The display will show the measured values in succession The duct sensor...

Page 24: ...literature is available please contact Nuaire This applies to any components not specifically mentioned in this document 9 0 MAINTENANCE It is important that maintenance checks are recorded and that t...

Page 25: ...commissioning the unit ensure that all equipment has been assembled in accordance with the installation procedure all instances where the unit is in operation the access doors should remain closed at...

Page 26: ...s See interconnection section for details No external connections are required Electric heater elements are protected by a fail safe over temperature switch which will disconnect the heater supply if...

Page 27: ...ner pieces plastic heat exchangers packaging material and other plastic components can be segregated into mixed plastic and widely recycled Cardboard packaging wood used filters and other paper compon...

Page 28: ...te provision for support 4 3 Flanges and connection spigots are provided for the purpose of joining to duct work systems They must not be used to support the ductwork 4 4 Local Environment Humidity Am...

Page 29: ...29 26 01 22 Document Number 671829 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H AT Installation Manual NOTES...

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