NTM EZ-Counter Operation And Maintenance Manual Download Page 9

EZ-Counter Manual 

 

 
Press the Default button to adjust the length of the default miter.  For 
example, if the controller is on a 5 in. gutter machine, the default miter 
length should be less than the default length on a 6 in. gutter machine. 
 

 

Figure 10:  Miter Default Length Screen 

 

Run: 

Program the length to be run.  The length must be at least 6 in. or 15 cm.  
If the Current Position is more than the programmed length, a length error 
screen will pop up. 

 

Figure 11:  Error - Over Length 

Follow the directions on the screen to continue.  Shear the part, press 
Reset to reset the counter and then proceed with running the programmed 
length. 
 

Compensation: 

After the power to the motor is cut off, the machine will “coast” to a stop 
due to the momentum in all the moving parts.  This coasting distance is 
typically small and the controller will automatically adjust and 
compensate as necessary.  The coasting distance will be different for every 
machine, different for each material and thickness.  The controller will 
shut off the motor but will continue to monitor the distance that the 
machine coasts.  If the machine coasts too far, then the controller will shut 
off the motor earlier.  If the machine doesn’t coast long enough, the 
controller will run the motor slightly longer.  In order to prevent over 

Summary of Contents for EZ-Counter

Page 1: ...T I O Na n d MA I N T E N A N C E MA N U A L w w w N e w T e c h Ma c h i n e r y c o m E Z C o u n t e r C o n t r o l l e r F o r G u t t e r Ma c h i n e s a n d t h e S S R R o o f P a n e l Ma c...

Page 2: ...tures Specifications 2 Home 3 Manual Operation 4 Reset 4 Job Entry 4 Miters 4 Run 6 Compensation 6 Settings 7 Calibration 7 Units 8 Clear Jobs 9 Screen 9 Totalizer 10 Security 10 Other 11 Encoder Adju...

Page 3: ...Miter 5 Figure 9 Miters Screen 5 Figure 10 Miter Default Length Screen 6 Figure 11 Error Over Length 6 Figure 12 Settings Main Screen 7 Figure 13 Calibration Screen 7 Figure 14 Calibration Length Inp...

Page 4: ...EZ Counter Manual 1 Figure 1 EZ Counter on Mach II Machine...

Page 5: ...n is up Program up to 50 Jobs or Lengths EZ Counter enables user to input multiple jobs and material lengths Calibrate on the Fly Calibrate using a part run from a programmed job to save coil Track Ma...

Page 6: ...e length is programmed in the upper section of the Home Screen The Miters button light will indicate if any miters are programmed for that job length The Run button will start the machine and will run...

Page 7: ...ferent lengths Input the length of the part to be made and press Run to run the part or press the Up and Down buttons to input another job The Job Number display is also an input field To skip many jo...

Page 8: ...s the Miters screen Figure 9 Miters Screen Press the 0 1 or 2 buttons on the left to specify the number of miters on the part The miter length will automatically populate to the default length The len...

Page 9: ...ress Reset to reset the counter and then proceed with running the programmed length Compensation After the power to the motor is cut off the machine will coast to a stop due to the momentum in all the...

Page 10: ...es and in most cases none of the above steps will be necessary If the machine is consistently making parts too short or too long use the Calibration feature in the next section Settings From the Home...

Page 11: ...out making any changes to the controller In order to prevent over calibrating the controller there is a limit on how much of a change the calibration can make to the calculations in the controller If...

Page 12: ...d jobs This will set all lengths back to 0 and clear all miters Press Cancel to prevent clearing the jobs Figure 16 Settings Clear Jobs Screen From the Settings screen press the Screen button to adjus...

Page 13: ...ns must be disabled in the contactor box See drawing EZC G gutter machines or EZC P SSR machines If the password is set to 0 no password will be required to access the security screen If the password...

Page 14: ...s when the controller is calibrated The factory value is 6 0000 in Kerf This is the thickness of the shear blade When the length counter is reset it will reset to this value The machine must be run th...

Page 15: ...remove the encoder with the mounting block set the tension and reinstall After removing the encoder from the machine remove the rubber cap on the back of the encoder Loosen the 3 32 set screw found u...

Page 16: ...EZ Counter Manual 13 EZ Counter Screens Figure 22 Screen Flowchart...

Page 17: ...EZ Counter Manual 14 Notes...

Page 18: ...1 6 2 6 5 E 3 3 r d D r S t e 4 0 A u r o r a C O8 0 0 1 1 EZC MAN Revision 2 01 28 2021...

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